Product Main Parameters:
Parameter | Value |
---|
Curie Temperature | 570℃ |
Crystallization Temperature | 520℃ |
Saturation Magnetostriction Coefficient | < 2×10-6 |
Density | 7.2g/cm³ |
Resistivity | 130μΩ·cm |
Operating Temperature Range | -50℃~180℃ |
Common Product Specifications:
Specification | Value |
---|
Permeability (μ) | 10,000 to 100,000 |
Saturation Flux Density (B_s) | 1.2-1.3 Tesla |
Coercivity (H_c) | <2 A/m |
Core Losses (P_c) | Low at high frequencies |
Curie Temperature (T_c) | Around 500°C |
Resistivity | Higher than traditional materials |
Product Manufacturing Process:
The production of nanocrystalline alloys involves subjecting liquid steel to rapid quenching at a cooling rate of about 106℃/s, resulting in ultrafine microstructures. This quick transition from liquid to thin strip form leads to the development of superior magnetic properties. According to recent studies, this method ensures minimal core losses and high permeability, making nanocrystalline cores highly efficient for AC applications. The process also includes coating or encapsulation to protect the material from oxidation and mechanical damage, thereby enhancing the longevity and performance of the product.
Product Application Scenarios:
Nanocrystalline cores are extensively used in high-frequency transformers, current transformers, EMC common mode chokes, wireless charging modules, and automotive electronics. Recent scholarly papers highlight their pivotal role in renewable energy applications, such as wind turbines and solar inverters, where high efficiency and minimal losses are critical. In the automotive sector, these cores contribute to the development of smarter, more energy-efficient systems. The high permeability and low coercivity characteristics ensure better performance and reliability, making them indispensable in modern electronics and power systems.
Product After-sales Service:
We offer comprehensive after-sales support, including technical assistance, product replacements, and refunds for defective items. Our dedicated team is available 24/7 to address any issues and ensure customer satisfaction.
Product Transportation:
We ensure secure packaging and reliable shipping methods to deliver our products without damage. Bulk orders are palletized and shrink-wrapped for added protection. We use reputable logistics partners to guarantee timely delivery.
Product Advantages:
- High permeability and low coercivity
- Superior temperature stability
- Low core losses
- Compact size and lightweight design
- High-frequency efficiency
- Wide range of applications
Product FAQ:
- What is the permeability of your nanocrystalline cores? Our nanocrystalline cores have a high initial permeability, ranging from 10,000 to 100,000, ensuring efficient magnetic flux conduction.
- What is the operating temperature range? The operating temperature range for our nanocrystalline cores is from -50℃ to 180℃.
- What are the main applications? Our cores are widely used in high-frequency transformers, current transformers, EMC common mode chokes, and wireless charging modules.
- How do you ensure product quality? We follow stringent quality control measures, including multiple testing phases and compliance with industry standards.
- What makes your cores energy-efficient? The high permeability and low coercivity of our cores result in minimal core losses and high energy efficiency.
- Do you offer customization options? Yes, we provide customization to suit specific application needs, including different core shapes and sizes.
- What is the typical delivery time? Delivery time depends on the order size and customization requirements but generally ranges from 2 to 4 weeks.
- Are your products RoHS compliant? Yes, all our products comply with the RoHS Directive, ensuring they are free from hazardous substances.
- Can I get a sample for testing? Yes, we provide samples for testing and evaluation purposes. Please contact our sales team for more information.
- What is the warranty period? Our products come with a standard one-year warranty against manufacturing defects.
Product Hot Topics:
- High Efficiency of Nanocrystalline Cores in Transformers The use of nanocrystalline cores in transformers is revolutionizing the industry. These cores offer high efficiency and minimal energy losses, making them ideal for high-frequency applications. Their compact size and lightweight design also contribute to easier integration into various electrical systems. For wholesale, having a reliable nanocrystalline core datasheet can provide detailed information on the core's performance characteristics, ensuring optimal usage and implementation.
- Nanocrystalline Cores vs. Traditional Materials When comparing nanocrystalline cores to traditional magnetic materials, the advantages are clear. Nanocrystalline cores offer higher permeability, lower coercivity, and better temperature stability. This means that they can handle higher magnetic fields without saturating and operate efficiently across a wide range of temperatures. For wholesale distributors, offering comprehensive nanocrystalline core datasheets can help customers understand the significant benefits of switching to these advanced materials.
- The Role of Nanocrystalline Cores in Renewable Energy Renewable energy systems, such as wind turbines and solar inverters, greatly benefit from the use of nanocrystalline cores. These cores enhance the efficiency and reliability of power transformers, which are critical components in renewable energy applications. Detailed nanocrystalline core datasheets for wholesale can assist engineers and designers in selecting the right cores for their specific needs, ensuring optimal performance in renewable energy systems.
- Advancements in Nanocrystalline Core Technology Recent advancements in nanocrystalline core technology have led to significant improvements in magnetic performance. These improvements include higher saturation flux density and lower core losses, making them suitable for high-frequency applications. Having access to a detailed wholesale nanocrystalline core datasheet can provide valuable insights into the latest technological developments and their practical applications.
- Customizing Nanocrystalline Cores for Specific Applications One of the key benefits of nanocrystalline cores is their versatility. They can be customized to meet specific application requirements, such as different shapes, sizes, and magnetic properties. Wholesale providers can offer nanocrystalline core datasheets that outline the customization options available, helping customers tailor the cores to their unique needs and applications.
- Impact of Nanocrystalline Cores on Automotive Electronics In the automotive industry, nanocrystalline cores are used in various applications, including electric vehicle (EV) components and advanced driver-assistance systems (ADAS). These cores provide superior performance and energy efficiency, contributing to the overall effectiveness of automotive electronics. Wholesale distributors can benefit from offering detailed nanocrystalline core datasheets to automotive engineers, helping them understand the advantages and applications of these materials.
- Ensuring RoHS Compliance with Nanocrystalline Cores Compliance with the Restriction of Hazardous Substances (RoHS) Directive is essential for many electronic manufacturers. Nanocrystalline cores, being RoHS compliant, ensure that they are free from hazardous substances and safe for use in electronic components. Wholesale nanocrystalline core datasheets should include information on RoHS compliance to assure customers of the product's safety and environmental responsibility.
- Optimizing EMC Performance with Nanocrystalline Cores Electromagnetic compatibility (EMC) is crucial in electronic systems to prevent interference between components. Nanocrystalline cores are highly effective in EMC applications due to their high permeability and low coercivity. Wholesale nanocrystalline core datasheets can provide detailed information on the core's EMC performance, helping designers optimize their systems for better compatibility and reduced interference.
- The Future of Wireless Charging with Nanocrystalline Cores Wireless charging technology is rapidly evolving, and nanocrystalline cores play a vital role in its development. These cores offer high efficiency and low core losses, making them ideal for wireless charging modules. Wholesale providers can offer detailed nanocrystalline core datasheets to companies developing wireless charging solutions, highlighting the benefits and potential applications of these advanced materials.
- Reducing Heat Losses with Nanocrystalline Cores One of the significant advantages of nanocrystalline cores is their ability to reduce heat losses in electronic systems. This is achieved through their high permeability and low coercivity, which minimizes core losses and improves energy efficiency. Wholesale nanocrystalline core datasheets should detail these thermal properties, providing valuable information for engineers looking to enhance the thermal performance of their products.
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