Product Details
Parameter | Value |
Material Composition | FeCuNbSiB |
Thickness | 28~35 μm |
Saturation Induction Bs | 1.25 T |
Curie Temperature | 570 °C |
Hardness | Hv 880 |
Crystalline Temperature | 500 °C |
Saturation Magnetostriction | 2×10⁻⁶ |
Initial Permeability μi | ≥ 80000 |
Maximum Permeability μm | ≥ 500000 |
Density | 7.2 g/cm³ |
Electrical Resistivity | 130 μΩ.cm |
Lamination Factor | ≥ 0.8 |
Operating Temperature Range | -50~120 °C |
Common Product Specifications
Model | Core Dimensions | Iron Cross Section | Weight | Permeability (10KHz) |
JJ-1005-W01W | 9.8*6.5*4.5 | 11.2*5.1*5.8 | 0.06 cm² | 5600≤μ≤127000 |
JJ-1205-W01W | 12*8*4.5 | 14.1*6.6*6.3 | 0.07 cm² | 7000≤μ≤139000 |
JJ-1505-W01W | 15*10*4.5 | 17.1*7.9*6.5 | 0.09 cm² | 8000≤μ≤139000 |
Product Manufacturing Process
The manufacturing process of ferrite power transformers involves compaction, sintering, and finishing stages. Initially, ferrite material powders are compacted into the desired shape under high pressure. This is followed by a sintering process at elevated temperatures, typically between 1000 to 1400 °C, which results in the formation of a dense, non-conductive ceramic structure with the desired magnetic properties. The sintered cores are then subjected to a series of finishing processes including grinding, machining, and coating to meet specific dimension tolerances and performance criteria. This meticulous process ensures the ferrite cores have high permeability, low eddy current losses, and high resistivity, making them ideal for high-frequency applications. According to recent studies, improvements in sintering techniques and the introduction of advanced sintering aids have further enhanced the performance of ferrite cores, making them more efficient and reliable.
Product Application Scenarios
Ferrite power transformers are utilized in a diverse range of applications due to their ability to operate efficiently at high frequencies. In the telecommunications industry, they are used in impedance matching and signal isolation to ensure clear signal transmission. They also play a crucial role in switch-mode power supplies (SMPS) where they help in converting electrical energy with minimal losses, enabling compact power supplies in devices. In the burgeoning field of wireless charging and inductive coupling, ferrite transformers are integral components that facilitate efficient power transfer. Moreover, industries that require precise frequency control, such as medical device manufacturing, leverage ferrite power transformers for their high reliability and efficiency. The global demand for these transformers is expected to grow, driven by advancements in technology and the increasing need for compact, lightweight, and efficient power solutions.
Product After-Sales Service
- Comprehensive technical support and troubleshooting services.
- Warranty coverage for manufacturing defects.
- Flexible return policy for unsatisfactory products.
- Regular updates and maintenance support for optimum performance.
Product Transportation
Our ferrite power transformers are packaged in robust, eco-friendly materials to ensure safe transportation. We offer shipping via air, sea, and land to accommodate international and domestic deliveries, with options for expedited shipping services for urgent orders. Thorough handling protocols and tracking systems are in place to reduce the risk of damage during transit.
Product Advantages
- High magnetic permeability and efficiency.
- Compact and lightweight design.
- Wide operational frequency range.
- Low core losses and reduced heat generation.
- Durability across a broad temperature spectrum.
Product FAQ
- Q: What is the lead time for wholesale orders?
A: Typically, lead times vary based on order size, but range from 4 to 6 weeks. Expedited processing can be arranged for urgent orders. - Q: Are custom core sizes available in wholesale?
A: Yes, custom core sizes can be tailored to your specifications. Contact our sales team to discuss your requirements and get a detailed quote. - Q: How do Ferrite Power Transformers differ from regular transformers?
A: Ferrite Power Transformers use a ceramic compound core, allowing them to operate efficiently at higher frequencies compared to traditional metallic core transformers. - Q: Can Ferrite Power Transformers be used for DC applications?
A: While primarily designed for AC applications, they can be configured for specific DC uses. Consult our technical team for guidance on this application. - Q: What is the maximum operating temperature for these transformers?
A: The transformers operate effectively within -50 to 120 °C, providing reliable performance across various environmental conditions. - Q: Do you provide certification for your products?
A: Yes, all transformers come with required certifications adhering to international standards, ensuring quality and compliance. - Q: What packaging options are available for wholesale orders?
A: We offer various eco-friendly packaging solutions that protect products during shipping. Custom packaging can also be arranged. - Q: How is the product performance affected in high humidity environments?
A: Due to their ceramic core material, Ferrite Power Transformers maintain performance in high humidity but it's advisable to ensure enclosure and proper sealing. - Q: Are replacement parts available post-purchase?
A: Yes, we provide a complete range of replacement parts and accessories for maintenance and repair purposes. - Q: How does the warranty process work for wholesale purchases?
A: Our warranty covers manufacturing defects and operational issues within the specified time frame. Detailed terms are provided upon purchase.
Product Hot Topics
- Comment: The efficiency and reliability of wholesale Ferrite Power Transformers are unmatched, making them indispensable in high-frequency applications where compact design and low heat generation are critical. Their role in energy conversion and signal transmission is vital, ensuring minimal power loss and enhanced device performance.
- Comment: As the demand for portable and efficient power solutions increases, the significance of Ferrite Power Transformers rises. Their ability to operate efficiently at high frequencies allows for smaller transformer sizes, vital in modern electronic devices where space conservation is paramount.
- Comment: The wholesale Ferrite Power Transformer market is thriving due to technological advancements. The material science behind these transformers continues to evolve, promising even greater efficiencies and broader applications in the future, especially in renewable energy sectors.
- Comment: Investing in wholesale Ferrite Power Transformers ensures a future-proof solution for power management systems. Their durability and adaptability to various applications make them a sound choice for industries seeking to improve energy efficiency and reduce carbon footprints.
- Comment: The role of Ferrite Power Transformers in wireless charging technology is expanding. Their magnetic properties facilitate efficient power transfer, providing a seamless user experience in consumer electronics markets that emphasize cutting-edge innovation.
- Comment: Quality assurance in the Ferrite Power Transformer industry is robust, with stringent standards ensuring product reliability. Customers can have confidence in the consistency and performance of transformers sourced from established manufacturers like Jingjing New Material.
- Comment: Ferrite Power Transformers are pioneering advancements in medical device technology. Their capacity to deliver precise power levels ensures safety and functionality, critical in life-saving equipment and clinical environments.
- Comment: The environmental benefits of Ferrite Power Transformers are notable. Their ability to operate over wide temperature ranges with minimal heat output aligns with sustainable manufacturing practices, crucial in today's eco-conscious industrial landscape.
- Comment: With an increasing trend towards miniaturization in electronics, the applications for Ferrite Power Transformers continue to grow. Their intrinsic properties meet the demand for smaller, more efficient power components in a variety of electronic goods.
- Comment: The future of power transformation relies heavily on innovations in Ferrite Power Transformers. They are not only meeting current technological demands but are also setting the stage for advancements in power efficiency and electronics design.
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