Product Main Parameters
Item | Performance |
Material Composition | Fe, Cu, Nb, Si, B |
Thickness (um) | 28~35 |
Saturation Induction Bs (T) | 1.25 |
Curie Temperature (°C) | 570°C |
Hardness Hv | 880 |
Crystalline Temperature Tc (°C) | 500°C |
Saturation Magnetostriction | 2×10-6 |
Initial Permeability μi | ≥80000 |
Maximum Permeability μm | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical Resistivity (μΩ.cm) | 130 |
Lamination Factor | ≥0.8 |
Operating Temperature Range | -50~120°C |
Common Product Specifications
Code No | Core Size (mm) | Case Size (mm) | AC (cm²) | Le (cm) | Weight (g) | Suitable Power (kW) |
JJ-502050 | 32205 | 42824 | 1.35 | 12.87 | 125 | 1-1.5 |
JJ-642064 | 40206 | 66372 | 1.72 | 16.30 | 215 | 1-2 |
Product Manufacturing Process
The manufacturing process of Nanocrystalline Core M-117 primarily includes rapid solidification followed by controlled annealing. Initially, the iron-based alloy (Fe, Si, B, Cu) is rapidly cooled to achieve an amorphous structure. This is followed by an annealing process that induces the formation of a nanocrystalline phase within the amorphous matrix. This method is based on authoritative sources that highlight its efficiency in producing materials with exceptional magnetic properties. The rapid solidification ensures a uniform and fine grain structure, while the annealing improves the magnetic characteristics by reducing defects and enhancing magnetic permeability.
Product Application Scenarios
According to studies, the superior magnetic properties of Nanocrystalline Core M-117 make it suitable for a wide range of applications. These cores are used in high-frequency transformers for medical equipment, new energy inverters, and rail transit power supplies. Additionally, they are employed in charging piles, pure electric vehicles, and high-frequency power transformers. Due to their high permeability and low losses, these cores also find applications in instrument precision measurement transformers, Hall sensors, and intelligent remote meter filter inductance for anti-electromagnetic interference. The nanocrystalline structure ensures high efficiency, reduced size, and improved thermal stability, meeting the demands of modern electronic and power systems.
Product After-Sales Service
We provide comprehensive after-sales service for the Nanocrystalline Core M-117. Our team of professional engineers offers technical support, including installation guidance, troubleshooting, and performance optimization. Customers can reach our support team through various channels such as phone, email, or online chat. We also offer a warranty on our products, ensuring free repair or replacement for any manufacturing defects within the warranty period. Our commitment to customer satisfaction ensures that any concerns are promptly addressed.
Product Transportation
We ensure safe and efficient transportation of the Nanocrystalline Core M-117. Products are securely packaged in protective materials to prevent damage during transit. We work with reliable logistics partners to offer timely and cost-effective delivery options. Customers can choose from standard shipping, expedited shipping, or freight services based on their requirements. Tracking information is provided to monitor the shipment status. We also handle all necessary documentation for international shipments, ensuring compliance with regulations and smooth customs clearance.
Product Advantages
- High Efficiency: Reduced core losses lead to higher efficiency in energy conversion and transfer applications.
- Compact Size: High magnetic permeability allows for the design of smaller and lighter components without sacrificing performance.
- Thermal Stability: Maintains magnetic properties over a wide temperature range, ensuring reliable performance in various operating conditions.
- Noise Reduction: Low coercivity and high permeability contribute to reduced acoustic noise in transformers and inductors.
Product FAQ
- What is the composition of Nanocrystalline Core M-117? The core is composed of iron (Fe), silicon (Si), boron (B), copper (Cu), and other transition metals.
- What are the primary applications of Nanocrystalline Core M-117? It is used in high-frequency transformers, inductors, magnetic sensors, and EMI suppression components.
- How does the high permeability of Nanocrystalline Core M-117 benefit its applications? High permeability allows efficient magnetization and demagnetization, reducing hysteresis losses, making it ideal for high-frequency applications.
- What is the significance of low core losses in Nanocrystalline Core M-117? Low core losses enhance the efficiency of the core, making it suitable for energy-critical applications like transformers and inductors.
- What is the operating temperature range for Nanocrystalline Core M-117? The operating temperature range is -50 to 120°C, ensuring reliable performance in various environments.
- How does the manufacturing process of Nanocrystalline Core M-117 contribute to its properties? The rapid solidification and controlled annealing processes create a fine grain structure with superior magnetic properties.
- Can Nanocrystalline Core M-117 be customized? Yes, the core can be manufactured in various shapes and sizes to meet specific customer requirements.
- What kind of technical support is available for Nanocrystalline Core M-117? Our team offers installation guidance, troubleshooting, and performance optimization support.
- What are the advantages of using Nanocrystalline Core M-117 over traditional magnetic materials? It offers higher permeability, lower losses, better thermal stability, and reduced size compared to traditional materials like silicon steel or ferrites.
- Is there a warranty for Nanocrystalline Core M-117? Yes, we offer a warranty for our products, ensuring free repair or replacement for any manufacturing defects within the warranty period.
Product Hot Topics
- How does the Nanocrystalline Core M-117 enhance the efficiency of high-frequency transformers? The high permeability and low core losses of Nanocrystalline Core M-117 significantly enhance the efficiency of high-frequency transformers. These properties allow for efficient magnetization and demagnetization, reducing energy losses and improving performance. As a result, transformers using these cores can operate at higher frequencies with greater efficiency, making them ideal for modern power electronics where size, weight, and efficiency are critical factors.
- What makes Nanocrystalline Core M-117 suitable for EMI suppression applications? Nanocrystalline Core M-117 is highly effective in EMI suppression due to its high permeability and low coercivity. These properties allow the core to efficiently absorb and dissipate high-frequency electromagnetic noise, preventing it from affecting sensitive electronic circuits. Its superior magnetic characteristics make it an excellent choice for common mode chokes and other EMI suppression components, ensuring reliable performance in environments with significant electromagnetic interference.
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