Manufacturer Homemade Transformer Core Nano-crystalline

Short Description:

Our manufacturer offers high-quality homemade transformer cores using nano-crystalline technology, minimizing energy loss for optimal power efficiency.

Product Detail

Product Details

ItemPerformance
Material CompositionFeCuNbSiB
Thickness (μm)28~35
Saturation Induction Bs (T)1.25
Curie Temperature (°C)570°C
Hardness Hv880
Crystalline Temperature Tc (°C)500°C
Saturation Magnetostriction2×10-6
Initial Permeability μi≥80000
Maximum Permeability μm≥500000
Density (g/cm³)7.2
Electrical Resistivity (μΩ.cm)130
Lamination Factor≥0.8
Operating Temperature Range-50~120°C

Common Product Specifications

ModelDimensionsPermeability at 10KHz
JJ-1005-W01W9.8*6.5*4.5117000
JJ-1205-W01W12*8*4.5139000

Product Manufacturing Process

The manufacturing of homemade transformer cores involves the use of advanced nano-crystalline technologies. According to the principles outlined in 'Advances in Ferrite Technology', the process starts with selecting optimal materials such as FeCuNbSiB for its magnetic properties. The core is then shaped using precise cutting and laminating techniques to minimize eddy current losses. Each layer is insulated to prevent electrical shorts and improve performance. The product undergoes rigorous testing to ensure high saturation induction and permeability. As a result, these cores are highly efficient and suitable for various power supply applications.

Product Application Scenarios

As discussed in 'Power Transformer Applications', homemade transformer cores manufactured using nano-crystalline technology can be applied in various fields. These include power supplies for telecommunications, welding machines, medical equipment, and solar inverters. Their high efficiency, low core loss, and capability to operate at a wide temperature range make them ideal for emerging technologies like electric vehicle chargers and rail transit systems. The robust design and material integrity ensure long-term stability and reliability in high-frequency applications.

Product After-sales Service

We offer comprehensive after-sales support to ensure customer satisfaction. Our services include a 12-month warranty, customer service hotline, and on-site technical support to resolve any issues promptly.

Product Transportation

Our products are carefully packaged to prevent damage during transit. We use reinforced boxes and padding materials to ensure safe delivery to any global location through our reliable logistics partners.

Product Advantages

  • High magnetic flux density for efficient power transformation.
  • Robust design ensures longevity and reliability.
  • Wide operating temperature range.

Product FAQ

  • What makes a homemade transformer core different?
    Our homemade transformer cores are manufactured with precision using nano-crystalline materials, enhancing performance in high-frequency applications and reducing losses.
  • Can these cores be used in industrial applications?
    Yes, their robust design and efficiency make them suitable for various industrial applications, including communication systems and power inverters.
  • How are the cores tested for quality?
    Each core undergoes rigorous testing to meet industry standards, ensuring high permeability and low core loss.
  • What materials are used in the core?
    We use FeCuNbSiB, known for its excellent magnetic properties in transformer applications.
  • Is customization available?
    Yes, we offer customization based on specific customer requirements to suit different application needs.
  • What is the expected lifespan of the core?
    With proper use, our transformer cores are designed to maintain optimal performance over a long period.
  • Do you provide technical support?
    Yes, our team of experts offers technical support to guide installation and resolve any operational issues.
  • Are the materials environmentally friendly?
    We ensure that all materials and manufacturing processes comply with environmental regulations.
  • How does the laminating process enhance core performance?
    Laminating the core reduces eddy current losses, improving energy efficiency significantly.
  • What safety measures are in place for core use?
    We provide detailed guidelines and support to ensure safe handling and operation of our transformer cores.

Product Hot Topics

  • The Importance of Nano-crystalline Materials
    The use of nano-crystalline materials in transformer cores represents a significant advancement in technology. These materials allow for reduced core losses and higher magnetic flux density, enhancing the efficiency and performance of transformers in modern applications.
  • Comparing Homemade and Industrial Transformer Cores
    While industrial transformer cores are optimized for high-scale applications, homemade transformer cores offer flexibility and innovation. Our manufacturer uses cutting-edge techniques to produce cores that meet performance standards required in diverse fields.

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