Product Main Parameters
Parameter | Value |
---|
Material Composition | FeCuNbSiB |
Thickness (um) | 28~35 |
Saturation induction Bs (T) | 1.25 |
Curie temperature (°C) | 570 |
Hardness Hv | 880 |
Crystalline temperature Tc (°C) | 500 |
Saturation magnetostriction | 2×10-6 |
Initial permeability μi | ≥80000 |
Maximum permeability um | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical resistivity (μΩ.cm) | 130 |
Lamination factor | ≥0.8 |
Operating Temperature Range | -50~120℃ |
Common Product Specifications
Model | Dimensions (OD*ID*H) | Weight (g) | Permeability at 10KHz |
---|
JJ-1005-W01 | 9.8*6.5*4.5 | 56 | 600≤μ≤127000 |
JJ-1205-W01 | 12*8*4.5 | 72 | 2000≤μ≤139000 |
Product Manufacturing Process
The manufacturing process of Transformer Core Steel involves several precision-driven steps that ensure optimal performance. First, iron and silicon are melted and cast into slabs which are then hot-rolled to improve the internal structure. This is followed by cold rolling to refine the steel's thickness and mechanical properties. An essential annealing step relieves stresses and aligns the crystal structure, enhancing magnetic properties. The final coating step insulates the steel, reducing eddy currents and associated losses. This meticulous process ensures that the steel maintains high magnetic permeability and low coercivity, crucial for efficient energy transmission in transformers.
Product Application Scenarios
Transformer Core Steel is quintessential in various industrial and consumer applications where energy efficiency and performance are paramount. In power transformers, it provides a highly efficient pathway for magnetic flux, minimizing energy loss and heat generation. This enhances the longevity of electrical systems and optimizes performance. Additionally, it's used in electric motors, generators, inductors, and high-frequency electric devices like chargers and inverters. The steel's ability to manage flux efficiently makes it invaluable in modern electronics, telecommunications, and renewable energy sectors, supporting the move towards sustainable energy solutions.
Product After-Sales Service
Zhejiang Jingjing New Material Technology Co., Ltd. offers comprehensive after-sales services, including technical support and consultation. Our experts provide guidance on installation, maintenance, and optimization of Transformer Core Steel products to ensure superior performance. We also offer warranty services and responsive customer support to address any issues that may arise post-purchase.
Product Transportation
Our products are shipped globally with utmost care to prevent any damage during transit. We use robust packaging materials that conform to international shipping standards and collaborate with reliable logistics partners to ensure timely delivery.
Product Advantages
- Energy Efficiency: Transformer Core Steel’s low energy loss characteristics significantly enhance electrical energy transmission and conversion.
- Reduced Heat Generation: The minimized heat output extends the lifespan and reliability of transformers.
- Improved Performance: Superior magnetic permeability ensures efficient flux management.
Product FAQ
- What is the main material used in Transformer Core Steel? The core material is a silicon-iron alloy, designed for high magnetic permeability and low energy loss.
- How does silicon content affect the steel's performance? Silicon enhances magnetic properties, reduces electrical conductivity, and minimizes eddy current losses.
- What applications benefit most from Transformer Core Steel? It's ideal for power transformers, motors, generators, and high-frequency electronic devices.
- What is the operating temperature range for these products? The operating temperature ranges from -50°C to 120°C.
- How do you ensure product quality? We maintain stringent quality control measures throughout the manufacturing process.
- Is customization available? Yes, we offer customized solutions to meet specific application needs.
- What is the warranty period? Our products come with a standard warranty period; specifics depend on the use case and region.
- How is the product delivered? Products are meticulously packed and delivered via trusted logistic partners.
- What support is available post-purchase? Technical support and consultation services are readily available for our clients.
- Can Transformer Core Steel be recycled? Yes, the materials used can be recycled, aligning with our sustainability commitment.
Product Hot Topics
- The Role of Transformer Core Steel in Renewable Energy: As a crucial component in energy systems, Transformer Core Steel helps improve the efficiency of renewable energy applications. It supports the integration of solar and wind energy into the grid by minimizing energy loss, thus optimizing energy conversion processes. A reliable supplier ensures the quality and performance of these steel cores, which is essential for the evolving energy landscape, where efficiency and sustainability take precedence.
- Innovations in Transformer Core Steel Manufacturing: Advancements in manufacturing processes are revolutionizing the efficiency of Transformer Core Steel. Researchers are focusing on new alloys and manufacturing techniques that enhance the magnetic properties of the steel, thus supporting higher efficiency designs in transformers. Partnering with a reputable supplier who invests in research and development can offer access to these cutting-edge innovations, ensuring future-ready solutions for high voltage and frequency applications.
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