Wholesale Single Core Transformer Hi-power Transformer Core

Short Description:

Wholesale Single Core Transformer: High power, cost-effective nano-crystalline cores ideal for industrial applications such as EV chargers and medical equipment.

Product Detail

Product Details

ParameterValue
Material CompositionFeCuNbSiB
Thickness (um)28~35
Saturation induction Bs (T)1.25
Curie temperature (°C)570
Hardness Hv880
Crystalline temperature Tc (°C)500
Saturation magnetostriction2×10-6
Initial permeability μi≥80000
Maximum permeability μm≥500000
Density (g/cm³)7.2
Electrical resistivity (μΩ.cm)130
Lamination factor≥0.8
Operating Temperature Range-50~120°C

Common Product Specifications

ModelCore Dimensions (OD*ID*H)Weight (g)Permeability (10KHz)
JJ-1005-W019.8*6.5*4.511.256000≤μ≤127000
JJ-1205-W0112*8*4.514.172000≤μ≤139000
JJ-1305-W0112.5*10*514.322000≤μ≤81500

Manufacturing Process

The manufacturing process of wholesale single core transformers involves precise techniques of material selection and assembly to ensure high efficiency and low core loss. The core is typically produced by winding a nanocrystalline ribbon into the desired shape, which offers advantages like high permeability and reduced weight. The use of nanocrystalline materials provides low coercive force and high saturation flux density. Each transformer is meticulously tested to meet stringent quality standards, ensuring longevity and performance in various applications. This advanced manufacturing process ensures that our single core transformers offer unparalleled reliability and efficiency.

Product Application Scenarios

Wholesale single core transformers are integral in modern electrical systems, catering to a wide range of applications from medical equipment power supplies to electric vehicle charging stations. Their high efficiency and compact size make them ideal for use in environments where space and energy conservation are paramount. Additionally, they are extensively used in telecommunications, railway power supplies, and solar inverters. The adaptability of these transformers to operate under varied temperature conditions makes them suited for challenging industrial environments, thereby enhancing their demand in diverse sectors that prioritize reliability and performance.

Product After-Sales Service

We offer comprehensive after-sales service for our wholesale single core transformers, ensuring customer satisfaction through technical support, troubleshooting, and product replacement if necessary. Our dedicated team provides rapid response to queries and offers solutions for optimal transformer performance. Additionally, we offer warranty coverage and maintenance advice to extend product longevity.

Product Transportation

Our wholesale single core transformers are securely packaged and shipped globally with trusted logistics partners, ensuring safe delivery. Products are packed with protective materials to prevent damage during transit and tracked in real-time to inform customers of delivery status.

Product Advantages

Our single core transformers provide numerous advantages, including high efficiency, reduced core losses, and superior thermal stability. These benefits make them a cost-effective choice for various applications, reducing energy consumption and operating costs. Their compact design allows for easy integration into existing systems, while the robust construction ensures durability and long service life.

Product FAQ

  • What is the efficiency of these transformers?

    Our wholesale single core transformers typically operate with efficiency levels exceeding 95%, ensuring minimal energy loss and high performance.

  • Are these transformers suitable for outdoor use?

    Yes, they can be used in outdoor applications, provided they are housed in protective enclosures to shield them from environmental elements.

  • What maintenance is required for these transformers?

    Regular inspection for physical damage and occasional testing of electrical parameters ensure the longevity and efficacy of the transformers.

  • How do these transformers handle temperature variations?

    With an operating temperature range of -50 to 120°C, our transformers are designed to perform reliably under extreme temperature conditions.

  • What standards do these products comply with?

    Our single core transformers are manufactured in compliance with international electrical safety and quality standards, ensuring reliable operation.

  • Can these transformers be customized?

    Yes, customization options are available to meet specific application requirements, including core dimensions and electrical specifications.

  • What are the safety features of these transformers?

    Safety features include thermal cut-offs and insulating materials to prevent overheating and electrical faults.

  • Do these transformers require special installation?

    While installation is straightforward, it is recommended to follow the provided guidelines or consult with a professional for optimal results.

  • Are there any environmental considerations?

    Our transformers are designed with eco-friendly materials, minimizing environmental impact during manufacturing and operation.

  • What is the lead time for orders?

    Lead times vary based on order quantity and specifications but typically range from 4 to 8 weeks from order confirmation to delivery.

Product Hot Topics

  • Cost-Effectiveness of Wholesale Single Core Transformers

    Investing in wholesale single core transformers proves to be a cost-effective decision for businesses. These transformers deliver high efficiency and long service life, reducing the overall operational costs. Their compact design and robustness ensure they require minimal maintenance, further lowering expenditure. As businesses aim to enhance their energy efficiency, opting for these transformers contributes significantly to achieving those goals, offering substantial savings in the long term.

  • Transformers for Electric Vehicles: A Growing Trend

    The increasing adoption of electric vehicles (EVs) has sparked a surge in demand for reliable power solutions like single core transformers. These transformers are pivotal in EV charging infrastructure, providing stable and efficient voltage conversion. As the EV market continues to expand, the role of advanced transformers in enhancing the charging process becomes ever more critical. Their ability to maintain efficiency over various temperatures makes them ideal for EV charging stations across diverse climates.

  • Ensuring Reliability in Medical Equipment Power Supplies

    Reliability is paramount in medical equipment, where power failures can have critical consequences. Wholesale single core transformers are integral components in ensuring uninterrupted power supply for medical devices. Their high efficiency and robust construction make them suitable for demanding healthcare environments, where consistent performance is a non-negotiable requirement. These transformers support the seamless operation of medical equipment, aiding in delivering critical care when it matters the most.

  • Future of Telecommunications with Advanced Transformers

    As telecommunications networks evolve to accommodate higher data rates and more reliable connections, the role of efficient power management systems becomes ever more central. Wholesale single core transformers play an essential role in these systems, supporting the infrastructure needed to deliver stable and efficient power to critical components. The advantages they offer, such as reduced core loss and high permeability, are instrumental in supporting next-generation telecommunications equipment.

  • Environmental Impact and Sustainability of Transformers

    Environmental concerns are increasingly influencing purchasing decisions, and transformers are no exception. Wholesale single core transformers are designed with sustainability in mind, utilizing eco-friendly materials and energy-efficient manufacturing processes. These transformers not only provide reliable power solutions but also help organizations meet their sustainability goals, reducing their carbon footprint and promoting responsible energy use.

  • Innovations in Nanocrystalline Material for Transformers

    The use of nanocrystalline materials in transformer production has revolutionized their performance capabilities. These materials allow for reduced core loss, enhanced permeability, and durability under diverse conditions. Advancements in material science continue to push the boundaries of what is possible with single core transformers, making them an increasingly attractive choice for modern electrical applications that demand high efficiency without compromising on size or weight.

  • The Role of Transformers in Smart Grid Technology

    With the rise of smart grid technology, transformers are undergoing a transformation of their own. Wholesale single core transformers are being integrated into smart grid systems to enable more efficient power management and distribution. Their capacity to handle variable loads and their high efficiency make them ideal for these applications, contributing to the development of more resilient and adaptable power networks.

  • The Rise of Renewable Energy and Transformer Requirements

    As renewable energy sources become more prevalent, the need for compatible power management systems, including transformers, is increasing. Wholesale single core transformers are key components in facilitating the integration of renewable energy into the grid. Their efficiency in converting and managing power from solar or wind energy sources is crucial in supporting a sustainable energy future, making them a critical part of renewable energy infrastructure.

  • Challenges in Transformer Manufacturing and Overcoming Them

    The manufacturing of transformers, particularly with advanced materials like nanocrystalline, presents several challenges, including maintaining quality and controlling production costs. By investing in research and development, manufacturers are overcoming these hurdles, ensuring that wholesale single core transformers remain competitive while meeting demanding performance standards. Continuous improvement and innovation in the manufacturing process are driving the industry forward, making transformers more efficient and reliable.

  • Market Trends: The Growing Demand for High-Efficiency Transformers

    The demand for high-efficiency transformers is growing as industries seek to reduce energy waste and improve operational efficiency. Wholesale single core transformers are at the forefront of this trend, providing the performance characteristics needed to meet modern energy demands. As regulatory pressures and environmental concerns drive efficiency improvements, the market for these advanced transformers is expected to expand, offering opportunities for businesses that invest in cutting-edge power solutions.

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