Product Main Parameters
Material Composition | FeCuNbSiB |
Thickness (um) | 28~35 |
Saturation Induction Bs (T) | 1.25 |
Curie Temperature (°C) | 570 |
Hardness Hv | 880 |
Crystalline Temperature Tc (°C) | 500 |
Saturation Magnetostriction | 2×10-6 |
Initial Permeability μi | ≥80000 |
Maximum Permeability μm | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical Resistivity (μΩ.cm) | 130 |
Lamination Factor | ≥0.8 |
Operating Temperature Range (°C) | -50~120 |
Common Product Specifications
Part No. | Core Dimension | Finished Dimension | Note |
JJ8001 | 8050 | 8545 | — |
JJ7501 | 7560 | 8055 | — |
JJ8002 | 8060 | 8555 | — |
JJ1000 | 10080 | 10575 | — |
JJ1200 | 12080 | 12575 | — |
JJ1150 | 11585 | 12080 | — |
Product Manufacturing Process
The manufacturing process of nanocrystalline cores involves several critical steps including the rapid quenching of molten alloy to form a thin ribbon, followed by annealing to achieve the desired nanocrystalline structure. This process is essential to develop the high magnetic permeability and low core loss characteristics. The rapid quenching is typically achieved through a melt-spinning technique where the molten alloy is ejected onto a rotating wheel, cooling it at a very high rate. The annealing process involves heating the ribbon at specific temperatures to induce nanocrystallization, followed by controlled cooling. This manufacturing process results in superior magnetic properties, making the cores highly efficient for energy transfer applications.
Product Application Scenarios
Nanocrystalline cores from China are predominantly used in various high-frequency transformer applications including power electronics, renewable energy systems, and automotive electronics. These cores are integral in enhancing energy efficiency and performance in transformers and inductors. They are also vital in instrumentation for precise current measurement, electromagnetic interference (EMI) suppression components, and medical equipment requiring high magnetic sensitivity. The high magnetic permeability, low core loss, and temperature stability make them ideal for applications that demand reliable and efficient magnetic performance under diverse operational conditions.
Product After-Sales Service
Zhejiang Jingjing New Material Technology Co., Ltd. offers comprehensive after-sales service including technical support, replacement options, and a warranty period. Our dedicated team of engineers is available to assist with installation, troubleshooting, and performance optimization to ensure satisfactory customer experience.
Product Transportation
Our products are carefully packaged using protective materials like PBT, PA66, DMC, cast aluminum, stainless steel, and resin coating to prevent damage during transportation. We offer global shipping options to ensure timely and safe delivery to our customers.
Product Advantages
- High Magnetic Permeability
- Low Core Loss
- High Saturation Magnetization
- Excellent Temperature Stability
- Cost-Effective
Product FAQ
- Q: What is the primary use of nanocrystalline cores?
A: Nanocrystalline cores are primarily used in high-frequency transformers, inductors, and EMI suppression components due to their high magnetic permeability and low core loss. - Q: Why choose nanocrystalline cores over traditional silicon steel?
A: Nanocrystalline cores offer superior magnetic properties such as higher permeability, lower core loss, and better temperature stability compared to silicon steel. - Q: How do nanocrystalline cores improve energy efficiency?
A: Their high magnetic permeability and low core loss reduce energy dissipation, leading to higher efficiency in power conversion and storage applications. - Q: What industries benefit most from these cores?
A: Industries such as automotive, renewable energy, aerospace, and industrial electronics benefit greatly from the use of nanocrystalline cores. - Q: Can these cores withstand high temperatures?
A: Yes, nanocrystalline cores maintain their magnetic properties over a wide range of temperatures, making them suitable for demanding environments. - Q: Are custom sizes available?
A: Yes, we can manufacture cores according to customer specifications. - Q: What is the typical lead time for orders?
A: Lead time varies based on order quantity and customization requirements but generally ranges from 4 to 8 weeks. - Q: What is the warranty period for these products?
A: We offer a standard 12-month warranty period for all our nanocrystalline cores. - Q: How are the cores packaged for shipping?
A: Cores are packaged using protective materials including PBT, PA66, DMC, cast aluminum, stainless steel, and resin coating to ensure they reach our customers in perfect condition. - Q: Do you offer technical support for product installation?
A: Yes, our team of professional engineers provides full technical support for installation and troubleshooting to ensure optimal product performance.
Product Hot Topics
- Reducing Energy Losses with Nanocrystalline Cores:
Introducing our China Nanocrystalline Cores For Current Transformers designed to minimize energy losses. With high magnetic permeability and low core loss, these cores significantly enhance the efficiency of power systems. The superiority of nanocrystalline materials lies in their ability to handle high-frequency currents with minimal energy dissipation. This translates to better performance, reduced heat generation, and longer lifespan for electrical components, making them ideal for modern high-efficiency power applications. - The Role of Nanocrystalline Cores in Modern Electronics:
Our China Nanocrystalline Cores For Current Transformers are essential in the advancement of modern electronics. Their exceptional magnetic properties enable compact and efficient designs for transformers, inductors, and EMI suppression components. The ability to maintain performance across a wide temperature range makes these cores suitable for rigorous applications in automotive and aerospace sectors. By adopting nanocrystalline core technology, engineers can achieve higher power density and improved energy management in their designs. - Enhancing Power Conversion Efficiency:
The China Nanocrystalline Cores For Current Transformers are revolutionizing power conversion systems. Their high saturation magnetization and low core loss characteristics ensure minimal energy waste during power transfer. This is particularly crucial for renewable energy applications where maximizing efficiency is paramount. By integrating nanocrystalline cores, power converters and inverters can achieve better performance, contributing to the overall sustainability of energy systems. - Cost-Effective Solutions for Precision Measurement:
Our China Nanocrystalline Cores For Current Transformers offer a cost-effective solution for precision current measurement. Traditional materials like Fe-Ni Permalloy are limited by their high cost and lower magnetization. Nanocrystalline cores provide a superior alternative, delivering high accuracy at a lower cost, which is essential for power energy measurement and control systems. These cores ensure reliable and precise data, facilitating better energy management. - Temperature Stability in Harsh Environments:
The China Nanocrystalline Cores For Current Transformers are designed to perform reliably under varying temperature conditions. This makes them suitable for demanding applications in industrial, automotive, and aerospace sectors. Unlike conventional materials, nanocrystalline cores maintain their magnetic properties over a broad temperature range, ensuring consistent performance and reliability in harsh environments. - Compact Designs for Modern Devices:
Our China Nanocrystalline Cores For Current Transformers enable the creation of compact and lightweight electronic devices. The high permeation and low core loss characteristics allow designers to minimize the physical volume of inductors and transformers without sacrificing performance. This is particularly beneficial in sectors like consumer electronics and automotive industries, where space and weight constraints are critical. - Improving EMI Suppression Components:
The high permeability and low core loss of our China Nanocrystalline Cores For Current Transformers make them ideal for EMI suppression components. Effective EMI suppression is critical to maintaining the integrity of electronic systems by reducing unwanted high-frequency noise. By incorporating nanocrystalline cores, engineers can enhance the performance and reliability of their systems. - Meeting the Demands of Renewable Energy Systems:
In the realm of renewable energy, efficiency and reliability are crucial. Our China Nanocrystalline Cores For Current Transformers offer these benefits, making them perfect for applications in power inverters and energy storage systems. The high saturation magnetization allows these cores to handle larger currents, which is essential for high-power renewable energy systems, ensuring efficient energy conversion and reduced operational costs. - Advanced Manufacturing for Superior Performance:
Our manufacturing process for China Nanocrystalline Cores For Current Transformers involves rapid quenching and precise annealing to achieve optimal magnetic properties. This advanced manufacturing technique results in cores with high magnetic permeability, low core loss, and excellent temperature stability. These properties make our cores superior to conventional materials, driving advancements in power electronics and energy management. - Customer-Focused After-Sales Support:
At Zhejiang Jingjing New Material Technology Co., Ltd., customer satisfaction is paramount. We provide comprehensive after-sales support for our China Nanocrystalline Cores For Current Transformers, including technical assistance, warranty services, and replacement options. Our dedicated engineers are always available to ensure successful installation and operation of our products, reinforcing our commitment to quality and customer service.
Image Description
There is no picture description for this product