Manufacturer of Transformer Laminations for Hi-Power Applications

Short Description:

Leading manufacturer of transformer laminations, offering high efficiency and low core loss for applications in telecommunications, welding machines, and railways power supply.

Product Detail

Product Main Parameters

ParameterValue
Material CompositionFeCuNbSiB
Thickness28~35 µm
Saturation induction Bs (T)1.25
Curie temperature (°C)570
Hardness Hv880

Common Product Specifications

ModelDimensions (OD*ID*H)Weight (g)
JJ-1005-W019.8*6.5*4.511.6
JJ-1205-W0112*8*4.514.1

Product Manufacturing Process

The manufacturing of transformer laminations involves several critical steps to ensure product quality and efficiency. Initially, electrical steel is rolled into thin sheets and slit to required widths. The sheets undergo annealing, which enhances their magnetic properties and reduces mechanical stress. Subsequently, each lamination is coated with an insulating layer to prevent electrical conduction between layers, diminishing eddy current losses. Stamping or laser cutting shapes the sheets into precise designs, and they are stacked and assembled into core configurations. Authoritative studies suggest that this meticulous process improves the transformer’s efficiency by minimizing energy losses, which is crucial for high-power applications.

Product Application Scenarios

Transformer laminations serve as essential components in various applications, including telecommunications, welding machine power supplies, and railways power. Their design plays a pivotal role in managing magnetic flux efficiently, reducing eddy currents and heat generation, which enhances transformer efficiency and reliability. According to research papers, the use of nanocrystalline materials in transformer laminations significantly boosts performance, offering advantages like high permeability and low coercive force, which are ideal for demanding applications in new energy sectors and precision measurement systems.

Product After-Sales Service

We provide comprehensive after-sales support to ensure customer satisfaction. Our service includes technical assistance, warranty options, and replacement policies. Our dedicated team is available to address any queries or concerns regarding the transformer laminations and their applications.

Product Transportation

Our products are securely packaged to prevent damage during transportation. We collaborate with reliable shipping partners to ensure timely and safe delivery to our customers worldwide. Customers can track their orders through our website for added convenience.

Product Advantages

  • High permeability and low coercive force for enhanced efficiency.
  • Low core loss ensures lower temperature rise and higher transformer efficiency.
  • Stable performance across a wide temperature range.

Product FAQ

  • What are transformer laminations?
    Transformer laminations are thin sheets stacked together to form the core of a transformer, minimizing energy losses.
  • How do they improve efficiency?
    The laminations restrict eddy currents, reducing heat and energy losses, increasing efficiency.
  • Why choose nanocrystalline materials?
    Nanocrystalline materials offer high permeability and low losses, ideal for high-frequency applications.
  • What is the manufacturing process?
    It involves rolling, slitting, annealing, coating, cutting, and stacking of electrical steel to produce the laminations.
  • What applications use these laminations?
    Used in high-frequency transformers, welding machines, railways power supply, and more.
  • How are they packaged for shipping?
    Products are securely packaged to ensure no damage during transport.
  • What after-sales services are offered?
    We provide technical support, warranties, and replacement services.
  • How does the thickness affect performance?
    Thinner laminations reduce eddy currents but may increase production costs.
  • What is the operational temperature range?
    These laminations work efficiently from -50°C to 120°C.
  • What materials are used?
    Mainly FeCuNbSiB, chosen for its superior magnetic properties.

Product Hot Topics

  • The Role of Transformer Laminations in Energy Efficiency
    Transformer laminations play a crucial role in increasing energy efficiency by reducing eddy current losses. By using advanced materials and manufacturing processes, companies like ours ensure that transformers can operate at peak efficiency, saving energy and reducing operational costs. The evolution of lamination technology has significantly impacted the power distribution industry, leading to more robust and long-lasting transformers.
  • Why Choose a Top Manufacturer for Your Transformers?
    Partnering with a leading manufacturer of transformer laminations ensures access to high-quality materials and cutting-edge technology. Our company prides itself on delivering products that meet stringent standards and customer requirements. With extensive experience and a commitment to innovation, we provide reliable solutions for various industrial applications.

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