Manufacturer of Transformer Coil Former for Hi-power Applications

Short Description:

Reliable manufacturer of Transformer Coil Former, designed to enhance performance and reduce energy losses in high-power transformers.

Product Detail

Product Main Parameters

ParameterValue
Material CompositionFeCuNbSiB
Thickness (μm)28-35
Saturation Induction Bs (T)1.25
Curie Temperature (°C)570
Hardness Hv880
Crystalline Temperature Tc (°C)500
Saturation Magnetostriction2×10-6
Initial Permeability μi≥80000
Maximum Permeability μm≥500000
Density (g/cm³)7.2
Electrical Resistivity (μΩ.cm)130
Lamination Factor≥0.8
Operating Temperature Range (°C)-50~120

Common Product Specifications

ModelDimensionsPermeability RangeWeight
JJ-1005-W019.8*6.5*4.556000≤μ≤12700011.2g
JJ-1205-W0112*8*4.52000≤μ≤13900014.1g

Product Manufacturing Process

The manufacturing process of Transformer Coil Formers involves precise winding of nanocrystalline ribbons onto formers. These ribbons are characterized by their unique magnetic properties, which contribute to the formers' effectiveness in reducing energy losses in transformers. The process includes controlled annealing to enhance the magnetic performance, followed by rigorous quality checks to ensure structural integrity and electrical insulation. According to research published in transformer manufacturing journals, this process is critical in achieving high saturation induction and low core loss properties.

Product Application Scenarios

Transformer Coil Formers are widely used in various high-frequency and high-power applications such as telecommunications, welding machines, and electric vehicle battery chargers. An authoritative study highlights their role in improving energy efficiency and performance of power systems by minimizing electromagnetic interference and ensuring stable voltage regulation. Their advanced design makes them suitable for applications requiring high thermal stability and mechanical robustness.

Product After-Sales Service

We offer comprehensive after-sales support, including a dedicated customer service line for technical assistance and product warranty inquiries. Our team is available to provide troubleshooting guidance and replacement services for defective products.

Product Transportation

Our products are carefully packaged to prevent damage during transit. We collaborate with reliable logistics partners to ensure timely and safe delivery to our customers worldwide. Custom shipping options are available upon request.

Product Advantages

  • High Efficiency: Designed to minimize energy losses, increasing overall transformer efficiency.
  • Durable Design: Manufactured from robust materials ensuring long-lasting performance.
  • Thermal Stability: Capable of withstanding high operating temperatures.
  • Versatile Applications: Suitable for a wide range of high-power applications.

Product FAQ

  • Q: What materials are used in the Transformer Coil Former?
    A: The formers are manufactured using nanocrystalline ribbons composed of FeCuNbSiB, providing excellent magnetic properties.
  • Q: How does the Transformer Coil Former improve transformer efficiency?
    A: By reducing core losses and enhancing saturation flux density, our formers contribute to higher transformer output efficiency.

Product Hot Topics

  • Comment: Transformer Coil Formers stand out in the manufacturing industry due to their advanced material composition and design. The integration of nanocrystalline ribbons enhances performance, making them indispensable in modern transformer applications. As a manufacturer, delivering products that meet high standards of efficiency and reliability is crucial. Customers and professionals often discuss how these formers contribute to overall energy savings and system performance improvements. Ensuring that each coil former is produced with precision is key to achieving desired outcomes in various applications.
  • Comment: The role of a manufacturer in producing high-quality Transformer Coil Formers cannot be overstated. The technological advancements embedded in these components open the door to innovative solutions in power management and distribution. Industry experts frequently highlight the importance of using premium materials and following stringent manufacturing processes to ensure that each former performs optimally under diverse operating conditions. Such discussions are central to understanding how these components fit into the broader landscape of electrical engineering and energy efficiency.

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