Product Main Parameters
Parameter | Value |
---|
Material Composition | Fe, Cu, Nb, Si, B |
Thickness | 28~35 um |
Saturation Induction Bs (T) | 1.25 |
Curie Temperature | 570°C |
Hardness Hv | 880 |
Crystalline Temperature Tc | 500°C |
Saturation Magnetostriction | 2×10^-6 |
Initial Permeability μi | ≥80000 |
Maximum Permeability um | ≥500000 |
Density | 7.2 g/cm³ |
Electrical Resistivity | 130 μΩ·cm |
Lamination Factor | ≥0.8 |
Operating Temperature Range | -50~120°C |
Common Product Specifications
Part No. | Core Dimension (OD x ID x H) | Finished Dimension (OD x ID x H) |
---|
JJ800 | 180 x 50 x 50 | 85 x 45 x 55 |
JJ750 | 175 x 60 x 20 | 80 x 55 x 25 |
JJ8002 | 280 x 60 x 25 | 85 x 55 x 30 |
JJ8003 | 380 x 60 x 30 | 85 x 55 x 35 |
JJ1000 | 1100 x 80 x 30 | 105 x 75 x 35 |
Product Manufacturing Process
The manufacturing process of Nanocrystalline Core M-114 involves rapid solidification followed by controlled annealing. Initially, an alloy melt is cooled extremely rapidly to produce an amorphous structure. Controlled heat treatment then transforms this amorphous material into a nanocrystalline structure consisting of nanoscale grains embedded in a residual amorphous matrix. The primary composition includes iron (Fe), silicon (Si), and boron (B), with added elements like copper (Cu) and niobium (Nb) for enhanced properties. This unique process and composition provide M-114 with superior magnetic properties, low coercivity, high permeability, and excellent thermal stability.
Product Application Scenarios
The Nanocrystalline Core M-114 is widely used in various high-frequency and high-power applications. These include power transformers where its low core losses and high permeability boost efficiency. It is also used in inductors for power supplies and DC-DC converters, allowing them to handle high currents with minimal losses. Moreover, M-114 is perfect for EMI suppression in Common Mode and Differential Mode Chokes, due to its high permeability and efficiency at high frequencies. Additionally, high-frequency transformers in switching power supplies benefit from M-114’s broad operational frequency range. Its excellent magnetic properties make it suitable for high-precision magnetic sensors and actuators in automotive and industrial applications.
Product After-sales Service
We offer comprehensive after-sales service including warranty, customer support, and technical assistance. Our team of engineers is available for troubleshooting and optimizing product performance.
Product Transportation
Products are securely packed and shipped globally with reliable logistics partners. We ensure timely delivery and safe handling of goods to maintain product integrity.
Product Advantages
- High Efficiency: Lower core losses translate to higher energy efficiency in power conversion.
- Compact Design: High saturation flux density and permeability allow for more compact product designs.
- Broad Frequency Response: Maintains performance across a wide frequency spectrum.
Product FAQ
- What is the composition of the Nanocrystalline Core M-114? The core is primarily composed of iron (Fe), silicon (Si), and boron (B), with additional elements like copper (Cu) and niobium (Nb).
- What are the main applications of M-114? The core is used in power transformers, inductors, EMI suppression chokes, high-frequency transformers, and magnetic sensors and actuators.
- How does M-114 compare to traditional ferrite cores? M-114 offers higher efficiency, compact design, and a broader frequency response compared to ferrite cores.
- What is the operating temperature range for M-114? The core operates efficiently within a temperature range of -50 to 120°C.
- How is M-114 manufactured? The manufacturing process involves rapid solidification followed by controlled annealing to form a nanocrystalline structure.
- What are the dimensions available? Various dimensions are available, including circular, rectangular, and custom configurations as per customer specifications.
- Can M-114 be used in high-frequency applications? Yes, it is especially suited for high-frequency applications due to its low core losses and high permeability.
- What is the permeability of M-114? The initial permeability μi is ≥80000 and the maximum permeability um is ≥500000.
- Is the core stable at high temperatures? Yes, the nanocrystalline structure provides good thermal stability up to 570°C.
- What kind of after-sales service do you offer? We offer comprehensive after-sales service including warranty and technical support.
Product Hot Topics
- Why is factory-direct Nanocrystalline Core M-114 a game-changer for transformers? Factory-direct Nanocrystalline Core M-114 improves efficiency and reduces size in power transformers, making it a versatile choice for various applications.
- How does the factory-direct supply of M-114 impact cost and availability? Factory-direct supply streamlines the production process and reduces costs, making high-quality cores more accessible to various industries.
- What sets factory-produced Nanocrystalline Core M-114 apart from other high-frequency cores? The unique manufacturing process and superior magnetic properties of factory-produced M-114 give it an edge in high-frequency applications.
- Can factory-direct M-114 cores help in EMI suppression for industrial applications? Absolutely, these cores are designed for high permeability and efficiency, making them ideal for EMI suppression in industrial environments.
- What are the benefits of using factory-direct cores in high-power applications? High-power applications benefit from the efficiency and thermal stability of factory-direct M-114 cores, improving overall system performance.
- Is factory-direct Nanocrystalline Core M-114 suitable for automotive applications? Yes, its excellent magnetic properties make it ideal for sensors and actuators in automotive technologies.
- How does factory-direct M-114 contribute to energy-efficient designs? The low core losses and high permeability of M-114 contribute to energy-efficient designs in electronic devices.
- What are the customization options available for factory-direct M-114 cores? Customization options include various dimensions and protective materials to suit specific application needs.
- Can factory-direct M-114 cores handle high-frequency switching in power supplies? Yes, their high operational frequency range makes them perfect for high-frequency switching power supplies.
- How does factory-direct M-114 enhance the performance of magnetic sensors? The high precision and low coercivity of factory-direct M-114 improve the performance and reliability of magnetic sensors.
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