Manufacturer of Split Core Current Transformers: High Precision

Short Description:

As a leading manufacturer, we offer Split Core Current Transformers designed for precision and safety, ensuring reliable current measurement without circuit interruption.

Product Detail

Product Details

ParameterValue
Material CompositionFeCuNbSiB
Thickness28~35 μm
Saturation Induction1.25 T
Curie Temperature570°C
Hardness880 Hv
Crystalline Temperature500°C
Saturation Magnetostriction2×10-6
Initial Permeability≥80000
Maximum Permeability≥500000
Density7.2 g/cm³
Electrical Resistivity130 μΩ.cm
Lamination Factor≥0.8
Operating Temperature Range-50~120°C

Product Manufacturing Process

The manufacturing process for Split Core Current Transformers at our facility involves a rigorous series of steps designed to ensure the highest quality and performance standards. Initially, high-grade FeCuNbSiB alloy is procured and inspected for consistency and purity, forming the base material for the core. The alloy is then processed into thin ribbons, maintaining precise thickness using advanced milling techniques. These ribbons are wound meticulously to form the core, with great attention to maintaining the integrity and uniformity of the magnetic properties. This core is then annealed under controlled conditions to enhance its magnetic characteristics and ensure stability across a wide temperature range. The core is integrated into a robust housing designed to facilitate easy installation while protecting against environmental factors. Final assembly includes rigorous testing for electrical, thermal, and mechanical performance, adhering to stringent industry standards to ensure reliability and durability in all applications.

Product Application Scenarios

Split Core Current Transformers manufactured by us are used across various sectors, providing a critical role in energy management and monitoring systems. They are instrumental in industrial settings, where they measure and monitor large current loads without disrupting operational circuits. This makes them ideal for retrofitting applications where downtime needs to be minimized. In the renewable energy sector, they are used to optimize the performance of various power supply units including inverters and solar arrays, ensuring efficient energy flow and reducing losses. Additionally, they find applications in smart grid systems, facilitating real-time monitoring and management of electricity distribution. In commercial and residential buildings, they are used in conjunction with smart metering systems for enhanced energy management and cost optimization. The precision and reliability of our Split Core Current Transformers make them suitable for protective relaying, fault detection, and load analysis, contributing to improved safety and operational efficiency in diverse scenarios.

Product After-Sales Service

  • Comprehensive warranty coverage for all Split Core Current Transformers.
  • Dedicated support team for technical inquiries and troubleshooting.
  • Regular updates on product improvements and new applications.
  • Access to a network of certified service providers for maintenance and repairs.
  • Flexible return and exchange policy to ensure customer satisfaction.

Product Transportation

  • Secure packaging to protect transformers during transit.
  • Partnership with reliable logistics providers to ensure timely delivery.
  • Options for expedited shipping to meet urgent needs.
  • Tracking services available for all shipments.
  • Specialized transportation arrangements for large or delicate orders.

Product Advantages

  • Easy installation without circuit interruption improves operational efficiency.
  • High accuracy and precision suitable for sensitive measurements.
  • Robust design ensures reliability and durability across applications.
  • Comprehensive after-sales support enhances customer satisfaction.
  • Environmentally friendly manufacturing processes reduce ecological impact.

Product FAQ

  • What are the primary benefits of using Split Core Current Transformers? Our transformers offer efficient, non-intrusive current measurement, facilitating easy installation and maintenance in existing electrical systems.
  • How do I install a Split Core Current Transformer? Simply open the split core, position it around the conductor, and close the core to secure it. Ensure the core is properly aligned for accurate measurements.
  • Can these transformers be used for high voltage applications? Yes, they are designed to handle a range of voltages, but it is important to select the appropriate model based on your specific requirements.
  • What maintenance is required for optimal performance? Regular inspections for cleanliness and physical integrity are recommended to maintain performance. Ensure connections and mountings are secure.
  • What factors may affect the accuracy of the readings? Factors include core alignment, saturation, and environmental conditions like temperature and humidity. Proper installation and selection of the right model are crucial for accuracy.
  • What safety measures should I consider? Ensure the transformer is rated for the specific current and voltage levels in your application, and follow all installation and operational guidelines to minimize risk.
  • How do I troubleshoot a malfunctioning transformer? Check for secure connections, alignment issues, and physical damage. Consult the troubleshooting guide or contact our support team for further assistance.
  • Are these transformers suitable for outdoor use? Some models are designed for outdoor use, with features like weather-resistant housing. Verify model specifications for your application requirements.
  • Can I use these transformers for renewable energy applications? Yes, they are ideal for monitoring and optimizing energy flow in renewable energy systems, ensuring efficient and reliable operation.
  • What are the environmental considerations of these transformers? Our transformers are manufactured following sustainable practices, minimizing environmental impact, and promoting energy efficiency.

Product Hot Topics

  • Efficiency and Precision in Electrical Monitoring with Split Core Current Transformers The efficiency and precision offered by Split Core Current Transformers are unparalleled, making them an essential component in modern electrical monitoring systems. These devices provide an effective solution for non-intrusive current measurement, ensuring that electrical systems operate efficiently without any interruptions. As a manufacturer, we emphasize precision and innovation, ensuring that our transformers meet the highest standards of performance and reliability. The ability to install these transformers without interrupting circuits is a significant advantage in both retrofitting and new installations, saving time and reducing costs.
  • Advancements in Split Core Current Transformer Technology Recent advancements in Split Core Current Transformer technology have significantly enhanced their applicability and performance across various sectors. As a leading manufacturer, we have incorporated the latest materials and design innovations to improve accuracy and durability. These improvements make our transformers suitable for dynamic industrial environments, where they play a crucial role in monitoring and managing electrical loads efficiently. As technology continues to evolve, we remain committed to leading the field in innovation, ensuring that our transformers provide state-of-the-art solutions for energy management and monitoring.

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