Wholesale Single Phase Shell Type Transformer

Short Description:

Buy wholesale single phase shell type transformers featuring compact design and superior performance, perfect for residential and industrial applications.

Product Detail

Product Main Parameters

ParameterValue
Material CompositionFeCuNbSiB
Thickness (um)28~35
Saturation induction Bs (T)1.25
Curie temperature (oC)570
Crystalline temperature Tc (oC)500
Initial permeability μi≥80000
Maximum permeability≥500000
Operating Temperature Range-50~120℃

Common Product Specifications

ModelDimensions (cm)Saturation current typical/A
JJ-1005-W01W9.8*6.5*4.50.2
JJ-1205-W01W12*8*4.50.2

Product Manufacturing Process

The manufacturing process for the single phase shell type transformer involves the precise assembly of laminated steel sheets to form the core structure, which is essential in minimizing eddy current losses. As a core component, the use of high-grade silicon steel with optimized permeability is critical for efficient magnetic flux linkage. The windings are meticulously placed to maximize electromagnetic induction efficiency while reducing loss. The assembly undergoes rigorous testing to ensure it meets electrical insulation standards, mechanical stability, and operational reliability. Recent advancements in nanocrystalline materials have further enhanced the transformer's performance by delivering increased magnetic flux density and reducing core losses.

Product Application Scenarios

Single phase shell type transformers are widely applied in various fields due to their robustness and efficiency. They are essential in residential power supply networks, where they perform the crucial function of stepping down voltage levels to safe and usable limits. These transformers are also integral in industrial applications, providing reliable voltage regulation for equipment such as small machinery and instruments. Moreover, their role in telecommunications and renewable energy systems highlights their versatility. The focus on low core loss and high saturation flux density enables these transformers to deliver consistent performance under varying load conditions, making them a preferred choice in modern electrical systems.

Product After-Sales Service

  • Comprehensive warranty coverage.
  • 24/7 customer support hotline.
  • Regular maintenance and inspection services.
  • Replacement of defective parts within warranty period.
  • On-site repair and technical support.

Product Transportation

  • Secure packaging to prevent damage during transit.
  • Global shipping with tracking options available.
  • Partnership with trusted logistics providers.
  • Customizable delivery schedules to suit customer needs.
  • Insurance coverage for high-value shipments.

Product Advantages

  • Compact and robust design suitable for limited spaces.
  • High efficiency with reduced core losses.
  • Cost-effective due to optimal material usage.
  • Strong short-circuit strength for better durability.
  • Excellent voltage regulation due to minimized leakage flux.

Product FAQ

  1. What is the lead time for bulk orders?

    The lead time usually depends on the order size and specific requirements. Generally, it ranges from 4 to 6 weeks after order confirmation.

  2. Are customization options available?

    Yes, we offer customization options for winding configurations, core materials, and dimensions to meet specific operational needs.

  3. How do you ensure product quality?

    Quality is ensured through stringent testing protocols at various stages of production, focusing on electrical insulation, mechanical stability, and performance.

  4. What maintenance is required for these transformers?

    Regular visual inspections, insulation resistance testing, and monitoring for any unusual noises or overheating are recommended for optimal performance.

  5. Do you provide installation services?

    While we primarily supply the transformers, we do offer installation guidance and can recommend certified technicians for on-site installation.

  6. What is the typical lifespan of your transformers?

    With proper maintenance, our single phase shell type transformers typically last for 20 to 25 years.

  7. How do environmental conditions affect the transformers?

    Our transformers are designed to operate effectively within a wide temperature range (-50°C to 120°C) and are resistant to humidity and other environmental factors.

  8. Can these transformers be used in renewable energy systems?

    Yes, due to their high efficiency and robust design, our transformers are ideal for use in solar inverters and other renewable energy applications.

  9. What certifications do your products have?

    Our products comply with international standards such as ISO, CE, and RoHS, ensuring quality and safety in various applications.

  10. Is technical support available for troubleshooting?

    Yes, our technical support team is available to assist with any issues and provide timely solutions to ensure uninterrupted operation.

Product Hot Topics

  1. Trends in Transformer Technology

    The wholesale single phase shell type transformer market is witnessing significant advancements with the integration of nanocrystalline materials, leading to improved efficiency and reduced losses. These developments are paving the way for smaller, yet more powerful transformers that cater to the rising demand for energy-efficient solutions. Emerging trends also include enhanced thermal management systems and smarter diagnostic tools, which are becoming standard features in modern transformers.

  2. Application of Transformers in Renewable Energy

    As the global push for renewable energy accelerates, the wholesale single phase shell type transformer has found increasing application in solar and wind power systems. Their ability to efficiently step up or down voltage levels, coupled with their robust design, makes them indispensable in the integration of renewable energy into existing power grids. Innovations in material science are further enhancing their capacity and performance, making them crucial components in the transition to sustainable energy.

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