Manufacturer of High-Efficiency Transformer Core

Short Description:

As a leading manufacturer, we provide premium Transformer Core solutions, engineered for optimal performance and efficiency across various industries.

Product Detail

Product Main Parameters

ParameterValue
Material CompositionFeCuNbSiB
Thickness28~35 μm
Saturation Induction Bs1.25 T
Curie Temperature570 °C
Hardness Hv880
Crystalline Temperature500 °C
Density7.2 g/cm³
Electrical Resistivity130 μΩ.cm
Lamination Factor≥0.8
Operating Temperature Range-50~120 °C

Common Product Specifications

ModelCore DimensionsWeightPermeability at 10KHzSaturation Current
JJ-1005-W01W9.8*6.5*4.511.2 g56000≤μ≤1270000.2A
JJ-1205-W01W12*8*4.514.1 g72000≤μ≤1390000.2A

Product Manufacturing Process

The manufacturing process of our Transformer Core is rooted in advanced research and development, utilizing state-of-the-art technologies and materials to enhance performance. The process begins with the selection of high-grade materials with excellent magnetic properties. These materials undergo precise lamination to minimize energy losses. Subsequent steps include shaping and fine-tuning to meet specific application requirements. Rigorous quality checks ensure each core meets stringent industry standards for efficiency and reliability. Our commitment to innovation drives continuous improvements, resulting in cores that are not only efficient but also durable under varying load conditions. Industry experts have confirmed that our processes align with the highest standards, delivering Transformer Cores that consistently outperform competing products.


Product Application Scenarios

The Transformer Core is crucial in a wide range of applications, providing unmatched efficiency in energy transmission. Primarily used in high-frequency transformers, our cores excel in medical equipment, renewable energy systems, and electric vehicle chargers, among others. The superior magnetic properties allow them to manage high power density applications with ease, making them ideal for industries demanding high reliability and efficiency. Research indicates that our Transformer Core significantly reduces weight and size compared to traditional cores, making it a preferred choice for compact designs. As global energy demands rise, our cores contribute to more sustainable and efficient power solutions.


Product After-Sales Service

We are committed to supporting our customers with comprehensive after-sales service. Our team of experts provides technical assistance and troubleshooting to ensure optimal performance of our Transformer Core. Additionally, we offer a warranty period to cover any manufacturing defects, ensuring peace of mind and satisfaction for our users.


Product Transportation

Our Transformer Cores are packaged securely to prevent damage during transit. We partner with reliable logistics providers to ensure timely and safe delivery. Whether shipping locally or internationally, our logistics team carefully manages the entire supply chain to guarantee that products arrive in perfect condition.


Product Advantages

  • High Efficiency: Minimizes core losses, enhancing overall transformer performance.
  • Compact Design: Enables reduced size and weight, beneficial for space-constrained applications.
  • Reliable Operation: Designed to perform consistently across a wide temperature range.
  • Advanced Materials: Utilizes nanocrystalline materials for superior magnetic properties.
  • Scalable Solutions: Available in various sizes and configurations to meet diverse industry needs.

Product FAQ

  • What materials are used in the Transformer Core?
    Our Transformer Cores are made from an advanced nanocrystalline alloy, specifically FeCuNbSiB, chosen for its excellent magnetic properties and minimal energy loss.
  • How does the core minimize energy losses?
    The core is laminated to disrupt eddy currents and reduce waste heat, leading to higher efficiency and lower energy losses.
  • What applications best suit this Transformer Core?
    Our cores are ideal for high-frequency transformers used in medical equipment, renewable energy systems, and charging stations for electric vehicles.
  • How is the core's efficiency measured?
    Efficiency is gauged by evaluating core losses, permeability, and magnetic saturation under specified conditions.
  • Are custom sizes available?
    Yes, we offer custom solutions to meet specific application requirements, ensuring a perfect fit for any project.
  • What is the typical operating temperature range?
    Our Transformer Cores operate efficiently between -50°C and 120°C, making them suitable for various environments.
  • How are cores shipped?
    We ensure secure packaging and partner with reputable logistics providers for safe and timely delivery.
  • Is technical support available?
    Yes, our expert team is available for technical consultation and assistance, ensuring optimal core performance.
  • What warranty is provided?
    We offer a warranty to cover manufacturing defects, providing peace of mind for our customers.
  • What certifications do the cores have?
    Our Transformer Cores adhere to international quality and safety standards, ensuring reliability and compliance.

Product Hot Topics

  • Enhancing Transformer Efficiency with Advanced Cores

    As a leading manufacturer, we are at the forefront of developing Transformer Cores that significantly enhance efficiency. Our focus on using nanocrystalline materials results in cores that not only minimize energy losses but also reduce operational costs. The advanced technology employed in these cores ensures they meet the rigorous demands of modern electrical systems, positioning us as innovators in the transformer industry.

  • Transforming Energy Management in Renewable Systems

    Our Transformer Cores are instrumental in advancing renewable energy technologies. By offering high efficiency and reliability, these cores support the integration of renewable energy sources into the grid, optimizing energy distribution and reducing carbon footprints. Our commitment to sustainable solutions is reflected in the transformative impact our products have in this critical sector.

  • The Role of Transformer Cores in Electric Vehicle Infrastructure

    The transition to electric vehicles is driving demand for efficient charging infrastructure. Our Transformer Cores play a crucial role in this evolution, offering the performance needed to handle variable loads and high power densities. With increasing emphasis on electric mobility, our cores provide the reliability and efficiency essential for the widespread adoption of electric vehicles.

  • Innovations in Transformer Core Materials

    Our research and development efforts are focused on material innovation, an area critical to the performance of Transformer Cores. By utilizing nanocrystalline materials, we achieve significant improvements in magnetic properties and energy efficiency. This ongoing innovation ensures our cores remain at the cutting edge of technology, providing customers with the best solutions available.

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