Nanocrystalline Strip Manufacturer - DC Current Immunity Composite Cores

Short Description:

Premier manufacturer of Nanocrystalline Strip DC current immunity composite cores, offering robust DC current immunity, excellent temperature stability, and competitive pricing.

Product Detail

Product Details

Item Performance
Material Composition FeCuNbSiB
Thickness (um) 28~35
Saturation Induction Bs (T) 1.25
Curie Temperature (oC) 570oC
Hardness Hv 880
Crystalline Temperature Tc (oC) 500oC
Saturation Magnetostriction 2×10-6
Initial Permeability μi ≥80000
Maximum Permeability um ≥500000
Density (g/cm³) 7.2
Electrical Resistivity (μΩ.cm) 130
Lamination Factor ≥0.8
Operating Temperature Range -50~120℃

Common Product Specifications

Part No. Core Dimensions OD x ID x H Finished Dimensions OD x ID x H CT Accuracy DC Compliance
120×14×10 22.5×12.1×12.2 0.5-0.1 Class 20-40A
221×15×10 23.6×12.8×12.8 0.5-0.1 Class 10-40A
324×15.5×8 26.3×13.7×9.9 0.5-0.1 Class 60A

Product Manufacturing Process

Producing nanocrystalline strips involves a rapid solidification process, typically through melt spinning. This process cools the molten metal alloy at an extremely rapid rate, preventing the formation of larger crystals. The resulting fine-grained material is then subjected to thermal annealing, which enhances its magnetic properties. The entire process is meticulously controlled to ensure the highest quality and performance of the nanocrystalline strips.

Product Application Scenarios

Nanocrystalline strips are widely used in various high-performance applications. In power electronics, they serve as core materials in transformers and inductors, enhancing efficiency and reducing energy losses. In the automotive industry, they are employed in electric vehicle powertrains and charging systems, improving performance and reliability. In renewable energy systems, such as wind turbines and solar inverters, nanocrystalline strips contribute to higher efficiency and longer service life. Additionally, these materials are used in aerospace applications, where high performance and reliability are paramount.

Product After-Sales Service

We provide comprehensive after-sales support, including technical assistance, warranty services, and prompt resolution of any issues that may arise. Our dedicated support team is available to help customers maximize the performance and lifespan of their nanocrystalline strips.

Product Transportation

Our products are carefully packaged and shipped to ensure safe delivery. We work with reputable logistics partners to provide reliable transportation services to our customers worldwide.

Product Advantages

  • High magnetic permeability
  • Low coercivity
  • High saturation magnetization
  • Low core losses
  • High mechanical strength
  • Good thermal stability
  • High electrical resistivity

Product FAQ

What is a nanocrystalline strip?

A nanocrystalline strip is a type of material with a nanometer-sized grain structure, offering superior magnetic, mechanical, and thermal properties. As a manufacturer, we ensure top-quality performance in various applications.

What are the main applications for nanocrystalline strips?

Nanocrystalline strips are used in power electronics, automotive systems, renewable energy applications, and aerospace due to their excellent magnetic properties and durability. As a leading manufacturer, we cater to these diverse sectors.

How do nanocrystalline strips improve transformer efficiency?

Due to their high magnetic permeability and low core losses, nanocrystalline strips enhance transformer efficiency by reducing energy loss and improving magnetic field channeling. Our expertise as a manufacturer ensures optimal performance.

What is the manufacturing process for nanocrystalline strips?

The manufacturing process involves rapid solidification of metal alloys, followed by thermal annealing to achieve the desired nanostructure and properties. As a manufacturer, we maintain strict quality control throughout the production.

What are the benefits of using nanocrystalline strips in electric vehicles?

In electric vehicles, nanocrystalline strips improve powertrain efficiency, reduce energy loss, and enhance the performance of charging systems. Our products meet stringent automotive standards as a trusted manufacturer.

Are nanocrystalline strips cost-effective?

Despite their advanced properties, nanocrystalline strips are competitively priced. As a manufacturer, we strive to provide cost-effective solutions without compromising quality.

What is the typical lifespan of nanocrystalline strips in applications?

Nanocrystalline strips are highly durable and maintain their properties over long periods, ensuring a long service life in various applications. Our manufacturing expertise guarantees prolonged performance.

How do nanocrystalline strips help in renewable energy systems?

In renewable energy systems, such as wind turbines and solar inverters, nanocrystalline strips enhance efficiency, reliability, and performance, driving sustainable energy solutions. Our manufacturer expertise ensures optimal results.

What sets your nanocrystalline strips apart from competitors?

As a leading manufacturer, our nanocrystalline strips offer superior magnetic properties, mechanical strength, and thermal stability, making them highly reliable in demanding applications.

Do you offer customized solutions for specific requirements?

Yes, we provide tailored solutions to meet specific customer needs, ensuring that our nanocrystalline strips align perfectly with your application requirements. Our manufacturing capabilities enable us to deliver customized products.

Product Hot Topics

How Nanocrystalline Strips Revolutionize Power Electronics

Nanocrystalline strips have emerged as game-changers in the field of power electronics. Their high magnetic permeability, low coercivity, and low core losses make them ideal for use in transformers, inductors, and chokes. These properties enable more efficient energy conversion and reduced losses, leading to significant improvements in the performance and reliability of power electronic systems. As a manufacturer, we are at the forefront of producing high-quality nanocrystalline strips, ensuring that our customers benefit from the latest advancements in material science.

The Role of Nanocrystalline Strips in Electric Vehicles

Electric vehicles (EVs) have seen rapid advancements in recent years, with nanocrystalline strips playing a crucial role in enhancing their performance. These materials are used in EV powertrains and charging systems, offering high efficiency, reduced energy losses, and improved thermal stability. As a leading manufacturer, we provide nanocrystalline strips that meet the stringent demands of the automotive industry, ensuring that our products contribute to the ongoing evolution of electric mobility.

Sustainable Energy Solutions with Nanocrystalline Strips

The transition to renewable energy sources is essential for a sustainable future, and nanocrystalline strips are integral to this shift. Used in wind turbines and solar inverters, these materials improve energy conversion efficiency and reliability. As a manufacturer, we are committed to supporting the renewable energy sector with high-performance nanocrystalline strips, driving innovations that contribute to a greener planet.

Advancements in Nanocrystalline Strip Manufacturing

The manufacturing processes for nanocrystalline strips have seen significant advancements, with innovations in rapid solidification and thermal annealing techniques. These developments have led to improved properties and performance of nanocrystalline strips. As a manufacturer, we continuously invest in research and development to enhance our production capabilities, ensuring that our customers receive the best possible products.

Nanocrystalline Strips in Aerospace Applications

The aerospace industry demands materials that offer high performance, reliability, and durability. Nanocrystalline strips meet these requirements, making them suitable for specialized sensors and actuators. Our expertise as a manufacturer ensures that our nanocrystalline strips deliver exceptional performance in critical aerospace applications, contributing to advancements in aviation technology.

Future Trends in Nanocrystalline Strip Applications

As technology continues to evolve, the demand for high-performance materials like nanocrystalline strips is expected to grow. Future trends indicate increased use of these materials in emerging technologies such as Internet of Things (IoT) devices, advanced medical equipment, and smart grids. As a leading manufacturer, we are poised to meet these demands, providing cutting-edge nanocrystalline strips that drive innovation across various industries.

Cost-Effective Solutions with Nanocrystalline Strips

Despite their advanced properties, nanocrystalline strips offer cost-effective solutions for a range of applications. The efficiency gains and reduced energy losses translate to lower operational costs and longer service life. As a manufacturer, we focus on delivering high-quality, affordable nanocrystalline strips, ensuring that our customers get the best value for their investment.

Enhancing Performance with Custom Nanocrystalline Strips

Every application has unique requirements, and customized nanocrystalline strips can significantly enhance performance. By tailoring the material composition and properties, we can provide solutions that align perfectly with specific needs. Our manufacturing capabilities enable us to deliver bespoke nanocrystalline strips, ensuring optimal performance for our customers' applications.

Magnetic Properties of Nanocrystalline Strips

The magnetic properties of nanocrystalline strips set them apart from other materials. High magnetic permeability, low coercivity, and high saturation magnetization make them ideal for applications requiring efficient magnetic field channeling and minimal energy loss. As a manufacturer, we produce nanocrystalline strips with superior magnetic properties, ensuring high performance in demanding applications.

Environmental Impact of Nanocrystalline Strips

Nanocrystalline strips contribute to a reduced environmental impact by improving the efficiency of energy conversion systems. This leads to lower energy consumption and reduced greenhouse gas emissions. As a responsible manufacturer, we are committed to producing environmentally friendly nanocrystalline strips, supporting sustainable practices and reducing the carbon footprint of our products.

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