Product Main Parameters
Item | Numerical value |
---|
Material Composition | FeCuNbSiB |
Strip thickness tolerance (mm) | 32±2 |
Magnetic strength B800 | ≥1.2T |
Curie temperature (°C) | 570°C |
Crystallization temperature | 500°C |
Saturation magnetostriction coefficient | <2×10^-6 |
Initial permeability μi | ≥80000 |
Maximum permeability um | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical resistivity (μΩ.cm) | 130 |
Lamination factor | ≥0.8 |
Coercivity Hc | ≤1A/m |
Magnetic permeability μ (1kHz) | ≥70000 |
Magnetic permeability μ (10kHz) | ≥60000 |
Magnetic permeability μ (100kHz) | ≥10000 |
Operating Temperature Range | -50~120℃ |
Common Product Specifications
Specification | Description |
---|
Application | Transformers, inductance components |
Advantage | Low energy loss, high permeability |
Product Manufacturing Process
The manufacturing of amorphous core materials involves a rapid solidification process whereby the molten alloy is cooled at rates of millions of degrees per second. This process prevents the formation of a crystalline structure, resulting in a material with a disordered atomic arrangement. Extensive studies, such as those by Toru Egami and his colleagues, have demonstrated that this rapid cooling technique results in a unique combination of properties including reduced eddy current losses and improved magnetic performance. This is crucial for enhancing energy efficiency in electrical components. While the process is more complex than conventional manufacturing, advancements in technology are continually addressing cost and efficiency concerns.
Product Application Scenarios
Amorphous core materials are primarily used in the creation of transformers and inductors where high efficiency and reduced power loss are paramount. According to research papers like those by Yoshikazu Kimura et al., these materials excel in high-frequency applications due to their low coercivity and high resistivity. This makes them ideal for use in power distribution systems, renewable energy inverters, and high-performance industrial machinery. Their ability to enhance magnetic fields while minimizing energy waste positions them as leading choices in the development of environmentally friendly technologies.
Product After-Sales Service
We provide comprehensive after-sales support, including installation guidance, troubleshooting assistance, and product maintenance services. Our dedicated team of professionals ensures customer satisfaction by offering timely responses to any queries or issues that may arise.
Product Transportation
Our amorphous core materials are shipped using secure packaging to prevent damage during transit. We collaborate with leading logistics providers to offer reliable and efficient delivery services worldwide, ensuring that our products reach customers in perfect condition.
Product Advantages
- High efficiency and low energy loss for optimal performance
- Compact and lightweight design
- Environmentally friendly with reduced energy consumption
Product FAQ
- What is the main advantage of using amorphous core material? As a manufacturer, we emphasize the low energy loss and high efficiency of amorphous core materials that enhance the performance of transformers and inductors.
- Can amorphous core materials replace traditional materials? Yes, the superior properties of amorphous core materials make them ideal for replacing conventional materials like silicon steel and ferrites.
- Are these materials suitable for high-frequency applications? Absolutely, their low coercivity and high resistivity make them perfect for high-frequency applications, reducing eddy current losses significantly.
- How do amorphous materials contribute to sustainability? Their use in energy-efficient components helps reduce power consumption and associated greenhouse gas emissions.
- What are the typical applications for these materials? They are widely used in transformers, inductors, renewable energy systems, and industrial machinery.
- Do you provide technical support for product use? Yes, as a manufacturer, we offer extensive technical support to ensure optimal product use and customer satisfaction.
- What shipping options do you offer? We provide secure and efficient shipping globally, using trusted logistics providers to ensure timely delivery.
- Are amorphous materials difficult to handle? While they require careful manufacturing and design considerations, advancements have made handling more feasible.
- How does the cost compare with traditional materials? Although initially higher, the long-term efficiency gains and energy savings offer significant cost benefits.
- Is there ongoing research to enhance these materials? Yes, continuous research and development efforts aim to improve their properties and reduce manufacturing costs.
Product Hot Topics
- Emerging Trends in Amorphous Core Material Manufacturing The latest trends in amorphous core material manufacturing focus on enhancing production efficiency while reducing costs. Manufacturers are investing in advanced technologies to streamline the rapid solidification process, which is crucial for maintaining the unique properties of these materials. Research papers highlight the integration of AI and machine learning to optimize production parameters, which has significantly improved the consistency and quality of the amorphous cores. These innovations are poised to make amorphous materials more accessible and economically viable on a larger scale.
- The Role of Amorphous Core Materials in Sustainable Energy Amorphous core materials are playing a pivotal role in the transition towards sustainable energy solutions. Their application in renewable energy systems, such as solar and wind power inverters, is gaining traction due to their high efficiency and low energy loss. As manufacturers continue to innovate, these materials are expected to drive significant advancements in energy storage and conversion technologies, contributing to reduced reliance on fossil fuels and lower carbon emissions.
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