Product Main Parameters
Property | Value |
---|
Material Composition | FeCuNbSiB |
Strip Thickness Tolerance (mm) | 32±2 |
Magnetic Strength B800 | ≥1.2T |
Curie Temperature (°C) | 570 |
Crystallization Temperature (°C) | 500 |
Saturation Magnetostriction Coefficient | <2×10-6 |
Initial Permeability μi | ≥80000 |
Maximum Permeability μm | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical Resistivity (μΩ.cm) | 130 |
Lamination Factor | ≥0.8 |
Coercivity Hc | ≤1 A/m |
Magnetic Permeability μ (1kHz) | ≥70000 |
Magnetic Permeability μ (10kHz) | ≥60000 |
Magnetic Permeability μ (100kHz) | ≥10000 |
Operating Temperature Range (°C) | -50~120 |
Common Product Specifications
Width (mm) | Thickness (mm) |
---|
5 | 28~35 |
10 | 28~35 |
15 | 28~35 |
20 | 28~35 |
25 | 28~35 |
30 | 28~35 |
35 | 28~35 |
40 | 28~35 |
50 | 28~35 |
60 | 28~35 |
Product Manufacturing Process
The Fe-Based Nanocrystalline Ribbon 1K107 manufacturing process involves advanced rapid solidification techniques, notably melt spinning. This process involves the rapid cooling of molten metal alloys to form thin, flexible ribbons. The resulting nanocrystalline structure, composed of fine grains within an amorphous matrix, is optimized to exhibit high magnetic saturation, low coercivity, and excellent permeability. Through carefully controlled alloy compositions and cooling rates, manufacturers achieve the material's unique properties, which are maintained over a wide temperature range. The 1K107 alloy is engineered for precision in magnetic performance, ensuring suitability for high-frequency applications in power electronics and other fields.
Product Application Scenarios
The Fe-Based Nanocrystalline Ribbon 1K107 is utilized across various sectors due to its exceptional magnetic characteristics. In power electronics, it is integral to the efficiency of transformers and inductors in converters and inverters, reducing size and increasing reliability. Renewable energy systems leverage these ribbons for high-efficiency wind and solar inverters. In the automotive industry, they are crucial in electric vehicle components like motors and charging stations, where performance and energy efficiency are vital. Furthermore, telecommunications systems employ these ribbons in magnetic components for filtering, offering high precision and minimal energy loss.
Product After-Sales Service
The manufacturer provides comprehensive after-sales support, including installation guidance, troubleshooting, and performance optimization consultations. Warranty coverage extends to ensure product reliability and customer satisfaction.
Product Transportation
Safe and efficient transportation methods are utilized to ensure the Fe-Based Nanocrystalline Ribbon 1K107 arrives in optimal condition. With robust packaging, the manufacturer ensures minimal impact from environmental factors during transit.
Product Advantages
- Enhanced magnetic performance over traditional materials.
- Reduced size and weight offer significant design flexibility.
- Lower energy loss leads to operational cost savings.
Product FAQ
- What are the main components of the 1K107 alloy? The 1K107 alloy primarily consists of iron, with additional elements like silicon, boron, and small quantities of transition metals such as niobium, enhancing its performance.
- How is the 1K107 ribbon manufactured? The ribbon is produced via rapid solidification, specifically melt spinning, to achieve its nanocrystalline structure. This method ensures excellent magnetic properties.
- What are the applications of 1K107 ribbons? They are used in power electronics, renewable energy systems, automotive components, and telecommunications, offering high efficiency and reduced size and weight.
- What makes 1K107 superior to traditional materials? Its unique structure offers enhanced magnetic performance, reduced energy loss, and greater efficiency, making it suitable for advanced technological applications.
- What kind of after-sales service is offered? Comprehensive support includes installation guidance, troubleshooting, and consultation for performance optimization, backed by warranty coverage.
- How does 1K107 perform under thermal variations? The nanocrystalline structure maintains stability and magnetic properties across a wide temperature range, making it ideal for variable environments.
- What are the electrical properties of 1K107? It exhibits low electrical conductivity and high resistivity, which contribute to its efficiency in alternating current applications.
- Why is high permeability important? High permeability allows the material to effectively guide magnetic flux, essential for high-efficiency applications in power electronics.
- Is 1K107 environmentally friendly? Yes, due to its high efficiency and reduced energy loss, it aligns with energy-saving and environmentally conscious practices across various industries.
- How is the product packaged for transportation? The manufacturer uses robust packaging to prevent environmental impact during transit, ensuring the product arrives in optimal condition.
Product Hot Topics
- Innovations in Nanocrystalline Materials by Manufacturers Recent advancements in nanocrystalline materials have revolutionized magnetic applications, driven by manufacturers' innovations. The 1K107 Fe-Based Nanocrystalline Ribbon exemplifies how cutting-edge techniques enhance magnetic properties, reducing energy consumption and size in critical sectors like automotive and renewable energy. Industry experts highlight the potential for further efficiency improvements, positioning these materials as a future cornerstone of electromagnetic components.
- Fe-Based Nanocrystalline Ribbon 1K107 in Renewable Energy The role of Fe-Based Nanocrystalline Ribbon 1K107 in renewable energy technologies cannot be overstated. As manufacturers strive to optimize wind turbine generators and solar inverters, materials like the 1K107 offer unparalleled efficiency and reliability. This ribbon's superior magnetic performance supports the scaling of sustainable energy systems, aligning with global goals for carbon reduction and energy independence.
- Manufacturers Boosting Automotive Efficiency In the automotive sector, manufacturers are harnessing the Fe-Based Nanocrystalline Ribbon 1K107 to enhance electric vehicles. This material's high permeability and low coercivity contribute to more efficient motors and charging systems, reducing vehicle weight and improving energy utilization. As the industry moves towards electrification, such innovations are key to meeting environmental regulations and consumer expectations.
- Fe-Based Technologies in Telecommunication Advancements With growing demands for high-speed communication, manufacturers are integrating Fe-Based Nanocrystalline Ribbon 1K107 into telecommunication systems. The ribbon's precision in magnetic components aids in minimizing signal interference, ensuring reliable data transmission. Such advancements are critical as telecommunications networks expand and modernize globally.
- The Future of Magnetic Materials Manufacturing As technology advances, manufacturers of Fe-Based Nanocrystalline Ribbons like 1K107 are at the forefront of innovation in magnetic materials. Continuous improvements in production techniques promise even greater efficiencies and applications, setting new standards in fields ranging from consumer electronics to aerospace, and underscoring the importance of these materials in modern technologies.
- Environmental Impact of Fe-Based Nanocrystalline Materials The environmental benefits of Fe-Based Nanocrystalline Ribbon 1K107 are significant. As manufacturers emphasize sustainability, these materials contribute to reducing energy waste, aligning with global initiatives for eco-friendly practices in technology development. As a result, they're becoming increasingly vital in efforts to combat climate change.
- Optimizing Power Electronics with 1K107 Ribbons In power electronics, the Fe-Based Nanocrystalline Ribbon 1K107 is pivotal in enhancing converter and inverter performance. Manufacturers focus on its capability to reduce size and increase efficiency, crucial for modernizing power systems. As renewable energy adoption increases, such innovations become integral to new infrastructure.
- Challenges in Manufacturing Advanced Magnetic Materials Manufacturing advanced Fe-Based Nanocrystalline Ribbons like 1K107 presents challenges, including maintaining quality and performance consistency. Manufacturers continue to refine techniques to overcome these hurdles, ensuring reliable and high-performing products that meet market demands and advance technological applications.
- Fe-Based Nanocrystalline Materials in Aerospace Aerospace manufacturers find Fe-Based Nanocrystalline Ribbons such as 1K107 indispensable for their efficiency and weight-saving properties. These materials play a role in reducing overall aircraft weight and enhancing electrical systems, contributing to the development of lighter, more fuel-efficient planes.
- Market Trends in Fe-Based Nanocrystalline Products As the demand for high-efficiency materials grows, the market for Fe-Based Nanocrystalline Ribbons like 1K107 is expanding. Manufacturers are responding with innovations in production techniques and applications, reflecting trends towards miniaturization, efficiency, and sustainability in industries across the globe.
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