Corrugated Core Transformer Manufacturer - High Efficiency and Compact Design

Short Description:

As a manufacturer, our Corrugated Core Transformers provide enhanced efficiency, compact design, and advanced technology for various applications.

Product Detail

Product Main Parameters

ParameterValue
Material CompositionFeCuNbSiB
Thickness (μm)28~35
Saturation Induction Bs (T)1.25
Curie Temperature (°C)570
Hardness (Hv)880
Crystalline Temperature Tc (°C)500
Saturation Magnetostriction2×10-6
Initial Permeability μi≥80000
Maximum Permeability μm≥500000
Density (g/cm³)7.2
Electrical Resistivity (μΩ.cm)130
Lamination Factor≥0.8
Operating Temperature Range (°C)-50~120

Common Product Specifications

ModelDimensions (OD*ID*H)Core Dimension (OD*ID*H)WeightPermeability (μ at 10KHz)
JJ-1005-W01W49.8*6.5*4.511.2*5.1*5.80.06 kg5600≤μ≤127000
JJ-1205-W01W12*8*4.514.1*6.6*6.30.07 kg72000≤μ≤139000

Product Manufacturing Process

The manufacturing process of Corrugated Core Transformers involves the use of nanocrystalline ribbons, known for their ability to minimize core losses and optimize magnetic properties. This process is intricate, involving precise cutting, folding, and layering of the ribbons to form the corrugated structure. According to authoritative studies, the unique design enhances magnetic flux distribution, reduces eddy current losses, and improves thermal management. As a conclusion, this advanced manufacturing process results in transformers that are not only more efficient but also more reliable, contributing to longer operational lifespans in demanding environments.

Product Application Scenarios

Corrugated Core Transformers are versatile, finding applications across various sectors. According to industry papers, these transformers are vital components in high-frequency power supplies, transformers in renewable energy systems, and telecommunications. Their compactness and efficiency make them ideal for use in electric vehicle charging stations and railway power supplies. The adaptability to operate efficiently in varying temperatures and harsh conditions further extends their use in industrial applications, ensuring consistent performance where reliability is crucial.

Product After-Sales Service

We offer comprehensive after-sales support including installation guidance, troubleshooting, and a warranty that ensures peace of mind. Our dedicated customer service team is available to address any concerns or technical issues that may arise.

Product Transportation

Products are carefully packaged and shipped via reliable logistics partners, ensuring timely and safe delivery. We utilize tracking systems to monitor the shipment status in real-time to provide customers with up-to-date information.

Product Advantages

  • Enhanced Efficiency: Reduced losses due to innovative design.
  • Compact Design: Suitable for space-constrained applications.
  • Economical: Lower material usage reduces costs.
  • Improved Cooling: Better heat dissipation prevents overheating.

Product FAQ

  1. What is the main advantage of Corrugated Core Transformers?

    As a manufacturer, Corrugated Core Transformers provide high efficiency and compact design, making them ideal for modern applications.

  2. Can these transformers be used in renewable energy systems?

    Yes, their high efficiency and reliability make them perfect for use in wind turbines and solar power stations.

  3. How do they compare to traditional transformers?

    Compared to traditional transformers, Corrugated Core Transformers offer reduced core losses, leading to improved performance and lifespan.

  4. Are they suitable for high-frequency applications?

    Absolutely, their design supports high-frequency applications like inverters and induction heating power supplies.

  5. What materials are used in their construction?

    They are manufactured using nanocrystalline materials such as FeCuNbSiB, known for their superior magnetic properties.

  6. What is the typical operating temperature range?

    They operate efficiently in temperatures ranging from -50 to 120°C, ensuring versatility across various environments.

  7. How is the cooling efficiency achieved?

    The increased surface area of the corrugated design facilitates improved heat dissipation, preventing overheating.

  8. Do they require specific maintenance?

    Regularly check for dust buildup and ensure proper ventilation for optimal performance, but otherwise, they are low-maintenance.

  9. What after-sales support is available?

    We provide installation guidance, troubleshooting, and warranty services to ensure customer satisfaction.

  10. How can I purchase these transformers?

    Contact our sales team through our website for detailed purchasing information and assistance.

Product Hot Topics

  1. Advantages of Corrugated Core Transformers Over Traditional Designs

    The innovative design of Corrugated Core Transformers provides significant advantages over traditional laminated core transformers. As a leading manufacturer, we have witnessed firsthand how the increased efficiency and reduced core losses result in improved performance across various applications. These transformers are particularly advantageous in environments where space is limited and energy efficiency is critical, such as renewable energy systems and industrial applications. The reduced material requirements not only make them more cost-effective but also reduce the environmental impact, aligning with global sustainability goals.

  2. The Role of Corrugated Core Transformers in Renewable Energy

    Renewable energy systems demand transformers that can handle fluctuating loads while maintaining high efficiency. Corrugated Core Transformers, with their unique design, are perfectly suited for this role. As a trusted manufacturer, we emphasize their reliability and performance in wind and solar power applications. By providing consistent energy conversion and minimizing losses, these transformers help improve the overall efficiency of renewable energy systems. Their ability to operate effectively under varying temperatures ensures longevity and stability, making them an essential component in the push towards greener energy solutions.

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