Product Main Parameters
Parameter | Value |
---|
Material Composition | FeCuNbSiB |
Thickness | 28~35 μm |
Saturation Induction Bs | 1.25 T |
Curie Temperature | 570°C |
Operating Temperature Range | -50~120°C |
Common Product Specifications
Model | Dimensions (OD*ID*H) | Weight | Permeability (μ at 10KHz) |
---|
JJ-1005-W01W | 49.8*6.5*4.5 mm | 12.6 g | 56000≤μ≤127000 |
JJ-1505-W01W | 15*10*4.5 mm | 93.9 g | 2000≤μ≤139000 |
Product Manufacturing Process
The manufacturing of shell type transformer cores involves a series of precision processes to ensure high efficiency and reliability. Core construction begins with the selection of high-grade nanocrystalline ribbons, known for their magnetic properties and thermal stability. The ribbons are carefully cut and layered to form a laminated core, minimizing eddy current losses. Winding placements are designed for high mechanical strength and reduced leakage reactance. Advanced heat treatment protocols stabilize the magnetic properties, while rigorous quality checks ensure each core meets stringent performance standards. These processes endow the cores with superior efficiency and longevity, ideal for demanding applications.
Product Application Scenarios
Shell type transformer cores are pivotal in industries requiring compact, efficient energy solutions. Their robust design and low core losses make them suitable for high-frequency power equipment such as inverters, power supplies for medical and communication devices, and electric vehicle charging stations. In the industrial sector, their mechanical resilience and temperature stability are invaluable for equipment enduring heavy loads and harsh conditions. Their application in renewable energy systems, like solar inverters, illustrates their role in supporting sustainable energy infrastructure. Across these scenarios, shell type transformers stand out for their reliability and performance efficiency.
Product After-Sales Service
- Comprehensive warranty on all transformer cores.
- 24/7 customer support for technical and operational queries.
- On-site assistance for installation and troubleshooting available.
- Periodic maintenance services to enhance product longevity.
- Flexible return policy for damaged or malfunctioning products.
Product Transportation
- Secure packaging to prevent damage during transit.
- Logistics partnerships ensuring timely delivery globally.
- Real-time tracking available for all shipments.
- Environment-friendly packaging materials used.
- Customs clearance handled efficiently for international deliveries.
Product Advantages
- Mechanical Strength: The shell-type design provides exceptional mechanical support, safeguarding against movement or deformation.
- Reduced Leakage Reactance: Close proximity windings reduce reactance, enhancing voltage regulation.
- Efficiency: Lower copper losses and efficient heat dissipation ensure optimal operation.
- Compact Design: Ideal for high-capacity requirements where space is constrained.
Product FAQ
- What distinguishes shell type transformers from core type? Shell type transformers encase the windings, offering greater mechanical protection and often better efficiency due to reduced leakage reactance, making them ideal for robust, high-power applications.
- How does the manufacturer ensure product quality? Our cores undergo rigorous testing processes during and after manufacturing, following industry-specific standards for performance, durability, and safety.
- Are these transformers suitable for renewable energy systems? Absolutely, their design efficiency and robustness make them a perfect fit for renewable energy systems like solar inverters, enhancing overall system reliability.
- What is the lifespan of these transformer cores? With proper maintenance, our transformer cores are designed to offer long service life, consistently performing under varied operational conditions.
- Can these transformers handle extreme temperatures? Yes, our transformers are constructed to operate reliably within a wide temperature range, ensuring performance stability in both cold and hot environments.
- What kind of technical support is available from the manufacturer? We provide comprehensive technical assistance, from installation guidance to troubleshooting, ensuring seamless integration and operation of our products.
- What materials are used in the core construction? We use high-grade nanocrystalline materials known for their exceptional magnetic properties and thermal stability, ensuring top-notch performance.
- How do these transformers contribute to energy savings? Their high efficiency and low power losses ensure minimal energy wastage, contributing to overall energy savings and reduced operational costs.
- Is customization available for specific applications? Yes, we offer tailored solutions to meet specific application requirements, ensuring optimal fit and performance for unique operational environments.
- What are the shipping options available? We provide multiple shipping options, including expedited delivery, to ensure our products arrive safely and on time, irrespective of the destination.
Product Hot Topics
- Shell type transformers continue to be a hot topic in discussions about energy efficiency and high-performance electrical infrastructure. Their unique design and superior efficiency make them a favorite among industries needing compact and robust energy solutions. The manufacturer focuses on maximizing efficiency through advanced technologies, which has piqued the interest of energy sector stakeholders. In the context of growing energy demands, these transformers are paving the way for more sustainable and reliable power distribution systems.
- The role of shell type transformers in renewable energy systems is a major point of interest. As more industries seek sustainable energy solutions, the integration of these transformer cores in solar and wind power setups has gained attention. Their efficiency and ability to operate under diverse conditions contribute substantially to the robustness of renewable energy infrastructures. The manufacturer ensures these transformers meet the rigorous demands of such applications, offering reliability and performance that align with green energy goals.
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