Nanocrystalline Core Toroidal Supplier for Hi-Power Transformers

Short Description:

Best supplier of Nanocrystalline Core Toroidal for Hi-Power Transformers, providing high efficiency, low losses, and wide application in various industries.

Product Detail

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Product Main Parameters

Item Performance
Material Composition FeCuNbSiB
Thickness (µm) 28~35
Saturation induction Bs (T) 1.25
Curie temperature (°C) 570
Hardness Hv 880
Crystalline temperature Tc (°C) 500
Saturation magnetostriction 2×10-6
Initial permeability µi ≥80000
Maximum permeability µm ≥500000
Density (g/cm³) 7.2
Electrical resistivity (µΩ.cm) 130
Lamination factor ≥0.8
Operating Temperature Range (°C) -50~120

Common Product Specifications

Model Dimensions (OD*ID*H mm) Weight (g) Permeability (µ at 10KHz) Saturation Current (A)
JJ-1005-W01W 49.8*6.5*4.5 62 56500 0.2
JJ-1205-W01W 12*8*4.5 73 72000 0.2
JJ-1305-W01W 12.5*10*5 53 81500 0.4

Product Manufacturing Process

Nanocrystalline materials are fabricated from alloys like Fe, Si, and B, with elements like Cu and Nb to enhance properties. The alloys are cast in an amorphous form through rapid solidification processes such as melt spinning. The amorphous ribbons are then annealed under controlled conditions to form nanometer-scale crystalline grains within the amorphous matrix. This manufacturing process is detailed in numerous authoritative papers, which emphasize the combination of high permeability, low core losses, and excellent thermal stability provided by these materials. The controlled annealing process is critical in achieving the unique magnetic properties of nanocrystalline cores, which are superior to traditional materials like ferrites and silicon steels.

Product Application Scenarios

Nanocrystalline core toroidals are widely used in various applications. In power and distribution transformers, they ensure high efficiency and low noise due to their low core losses and high permeability. In power electronics, they are utilized in inductors and chokes, benefiting from their stable inductance across a wide frequency range. Magnetic amplifiers and power line filters benefit from their precise magnetic control properties. Additionally, these cores are indispensable in current transformers for accurate high-frequency alternating current measurements. The superior thermal stability and performance of nanocrystalline cores make them ideal for demanding applications across industries.

Product After-Sales Service

We offer robust after-sales support, including technical assistance, product replacement, and return services. Our team of engineers is available to provide guidance and troubleshoot issues to ensure product efficacy and customer satisfaction.

Product Transportation

Our products are packaged securely to prevent damage during transportation. We partner with reputable logistics providers to ensure timely and safe delivery to our customers worldwide.

Product Advantages

  • High magnetic permeability
  • Low core losses
  • Excellent thermal stability
  • High saturation magnetization
  • Low magnetostriction

Product FAQ

1. What is a nanocrystalline core toroidal?

A nanocrystalline core toroidal is a magnetic core made from nanocrystalline materials, used in transformers, inductors, and other electromagnetic devices.

2. What are the benefits of using nanocrystalline core toroidal?

The benefits include high magnetic permeability, low core losses, excellent thermal stability, and high saturation magnetization.

3. In which industries can nanocrystalline core toroidals be used?

They are used in industries like telecommunications, medical equipment, power electronics, renewable energy, and more.

4. What is the typical operating temperature range for these cores?

The typical operating temperature range is from -50°C to 120°C.

5. Are custom sizes available?

Yes, custom sizes are available upon request to meet specific application requirements.

6. How can I get technical support?

Technical support is available through our team of professional engineers. Contact us via email or phone for assistance.

7. What types of quality control measures are in place?

We implement strict quality control measures, including material testing, dimensional inspections, and performance evaluations.

8. What is the typical lead time for orders?

The lead time varies depending on order size and customization needs but typically ranges from 4 to 6 weeks.

9. What are the packaging options for transportation?

Our products are securely packaged to ensure they arrive in perfect condition. We use robust materials to prevent damage during transit.

10. Do you offer any warranties?

Yes, we offer warranties covering manufacturing defects and performance issues. Please contact our customer service team for more details.

Product Hot Topics

1. Benefits of Using Nanocrystalline Core Toroidal in High-Frequency Applications

As a top supplier of nanocrystalline core toroidal, we understand the importance of energy efficiency and performance in high-frequency applications. Our cores offer significantly reduced core losses and high magnetic permeability, making them ideal for applications such as high-frequency transformers and inductors. The advanced material composition ensures that they perform exceptionally well under various operating conditions, providing reliable and efficient solutions for modern electrical systems.

2. Improving Power Transformer Efficiency with Nanocrystalline Cores

Our nanocrystalline core toroidal products are designed to improve the efficiency of power transformers. As a trusted supplier, we provide cores that exhibit low core losses and high saturation magnetization, resulting in more compact and efficient transformer designs. These cores are particularly beneficial in renewable energy applications, where maximizing energy conversion efficiency is crucial. By choosing our high-quality nanocrystalline cores, you are investing in technology that contributes to sustainable and reliable energy systems.

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