Switch Hi-power Transformer Core

Short Description:

Usually the Hi-Power arc welding inverter’s single-ended pulse transformers require the transformer cores with low high frequency loss, high Bs and low Br so that to achieve bigger B. Output filter and energy stored inductance required the characteristics of high Bs, low loss and constant permeability, in this case, we made horizontal magnetic treatment on Nano-crystalline alloy to manufacture the transformer cores with low Br and constant permeability.



Product Detail

Appications

● Inverter Welding machine power supply
● X-ray, laser, communication power supply
● UPS and high frequency induction heating power supply
● Frequency control of motor speed power supply
● Charging power supply
● UPS

Performance

● High Bs - Reducing volume and weight of the cores
● High permeability and low Coercive force --Higher efficiency and less excited power of transformer
● Low Br (Br≤0.2T) - Higher magnetic flux density and output power
● Low core loss - Lower temperature rising,higher efficiency of the transformer
● Keep stable working at -45℃ ~ 130 ℃ for long time.

Parameters

ItemPerformance
Material CompositionFeCuNbSiB
Thicknessum28~35
Saturation induction Bs (T)1.25
Curie temperature(oC)570oC
Hardness Hv880
Crystalline temperature Tc(oC) 500oC
Saturation magnetostriction 2×10-6 
Initial permeability μi≥80000
Maximum permeability um≥500000
Densityg/cm³  7.2
electrical resistivity(μΩ.cm) 130
Lamination factor ≥0.8
Operating Temperature Range-50~120

Working Principle

Switch Hi-power Transformer Core1
Switch Hi-power Transformer Core2

Specification

Code NoCore size(mm)Case size(mm)AC(cm2)Le(cm)Weight(g)Suitable Power
ODIDHTODIDHTAcLmWkW
JJ-50205032205428241.3512.871251-1.5
JJ-64206440206637231.7216.302151-2
JJ-70207040207536252.0317.282651-2
JJ-70257040257237282.8117.303523
JJ-80258050258544302.8120.404163
JJ-10025100502510545444.6923.568058
PTC-10020100602010556232.8825.105403-4
JJ-10530105603011057355.0025.909578-10
JJ-10540105604011057346.3026.06126710-15
JJ-11020110602011655253.5026.697255-7
JJ-11025110602511554304.3726.699076-9
JJ-11030110603011555355.2526.6910818-10
JJ-12030120603012557356.4828.20138412-15
JJ-12020120702012567253.6029.8081110
JJ-12025120702512567304.6029.8010148-10
JJ-12030120703012567355.4029.80121710-12
JJ-12040120704012567477.5029.80153812-18
JJ-13040130804013676457.2030.30179315-20
JJ-13050130805013676559.0032.90224220-25
JJ-13050130905013685567.5034.50187920-25
JJ-80208050208544252.1020.563322-3
JJ-130601308060136766611.2532.99270022-28

Note: The iron core is circular, rectangular, runway type, etc., which can be made according to customer specifications.

Protective box material for PBT, PA66, DMC, cast aluminum, stainless steel, resin coating.


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