Factory-Made Pot Core Transformer - Advanced Design

Short Description:

Our factory specializes in Pot Core Transformer manufacturing, offering efficient, compact designs with superior electromagnetic containment to meet diverse needs.

Product Detail

Product Main Parameters

ParameterSpecification
Material CompositionFeCuNbSiB
Thickness28~35 µm
Saturation Induction Bs1.25 T
Curie Temperature570°C
HardnessHv 880
Initial Permeability μi≥80000
Maximum Permeability um≥500000
Operating Temperature Range-50~120℃

Common Product Specifications

Core Dimension (OD*ID*H)Weight (g)Permeability (at 10KHz)
11.2*5.1*5.81.156000≤μ≤127000
20*12.5*85.172000≤μ≤135000

Product Manufacturing Process

The manufacturing process of Pot Core Transformers involves precision fabrication of nanocrystalline materials, utilizing advanced molding techniques to achieve the pot shape that optimizes magnetic containment. This process involves precision winding of copper or compatible wire around the core, followed by encapsulation to form the complete transformer. Quality control at each step ensures that the core meets stringent standards for electromagnetic compatibility and efficiency. The efficacy of this design is supported by numerous studies indicating significant reductions in electromagnetic interference and energy losses, making them ideal for high-frequency applications.

Product Application Scenarios

Pot Core Transformers are primarily used in applications where electromagnetic interference must be minimized and space is at a premium. They are found in telecommunications for efficient power management, medical devices where reliability is critical, and industrial systems requiring compact design. Moreover, they are essential in renewable energy systems such as solar inverters, where high efficiency and thermal management capabilities support sustained energy conversion. Their application efficacy is well-documented across various sectors, underscoring their role in modern electronics.

Product After-Sales Service

Our factory provides comprehensive after-sales services, including warranty support, technical assistance, and replacement services for Pot Core Transformers. Clients can reach out via our dedicated helpline or email for prompt solutions to any issues encountered during installation or operation.

Product Transportation

Pot Core Transformers are securely packaged in reinforced materials to withstand transportation stresses. Our factory collaborates with leading logistics providers to ensure safe and timely delivery to various locations worldwide, minimizing transit-induced discrepancies.

Product Advantages

  • Optimal electromagnetic containment minimizing interference.
  • Compact design suitable for constrained spaces.
  • High efficiency due to reduced core losses.
  • Robust construction capable of wide operating temperature range.

Product FAQ

  1. What is the key benefit of a Pot Core Transformer from your factory? Our Pot Core Transformers offer exceptional electromagnetic interference containment, making them ideal for sensitive electronic applications.
  2. How does your factory ensure the quality of Pot Core Transformers? We implement rigorous quality checks at each production stage, ensuring compliance with industry standards and specifications.
  3. What materials are used in your Pot Core Transformers? They are primarily made of nanocrystalline ribbons with an FeCuNbSiB composition for superior magnetic properties.
  4. Can these transformers operate in extreme temperatures? Yes, they are designed to function reliably between -50°C and 120°C.
  5. Are custom sizes available from your factory? Yes, we offer customization options to meet specific application needs.
  6. What are the transportation arrangements for international orders? Our factory partners with reliable international logistics providers to ensure timely and safe delivery.
  7. Is technical support available post-purchase? Yes, we provide ongoing technical support to assist with installation and troubleshooting.
  8. Can your Pot Core Transformers be used in renewable energy systems? Absolutely, they are well-suited for use in solar inverters and other renewable energy applications.
  9. How are your products packaged? Pot Core Transformers are packaged in protective materials to prevent damage during transit.
  10. Do you offer a warranty for your products? Yes, we provide a standard warranty, with options for extensions depending on the customer's needs.

Product Hot Topics

  1. Why choose Pot Core Transformers for your industrial needs? The Pot Core Transformer, crafted at our factory, provides unparalleled efficiency and electromagnetic containment. Given their compact design, they are preferable for industrial environments requiring reduced electromagnetic interference. They also offer significant thermal management benefits, making them suitable for high-frequency power supply systems. Moreover, their robust construction ensures durability under varying operational conditions, minimizing maintenance costs and optimizing performance outcomes.
  2. The future of Pot Core Transformer technology in electronic design As electronics continue to evolve, the role of factory-produced Pot Core Transformers remains pivotal. These components are essential for applications demanding miniaturization and high efficiency. Their development aligns with the industry's trend towards sustainable and energy-efficient technologies. Innovations in materials and construction techniques continue to enhance their performance, allowing engineers to integrate them into more sophisticated electronic systems, thereby driving future advancements in the field.

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