Product Main Parameters
Parameter | Value |
---|
Material Composition | FeCuNbSiB |
Strip Thickness Tolerance (mm) | 32±2 |
Magnetic Strength B800 | ≥1.2T |
Curie Temperature (°C) | 570 |
Crystallization Temperature (°C) | 500 |
Saturation Magnetostriction Coefficient | <2×10^-6 |
Initial Permeability μi | ≥80000 |
Maximum Permeability um | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical Resistivity (μΩ.cm) | 130 |
Lamination Factor | ≥0.8 |
Coercivity Hc | ≤1A/m |
Magnetic Permeability μ (1kHz) | ≥70000 |
Magnetic Permeability μ (10kHz) | ≥60000 |
Magnetic Permeability μ (100kHz) | ≥10000 |
Operating Temperature Range | -50~120℃ |
Common Product Specifications
Specification | Details |
---|
Application | Transformers, Inductors, Magnetic Sensors |
Efficiency | High efficiency, reduced core losses |
Size | Compact, lightweight design |
Product Manufacturing Process
The manufacturing of amorphous cores involves the rapid cooling of molten alloy at a rate of about one million degrees per second. This process, known as rapid solidification, prevents the atoms from forming a crystalline structure, resulting in an amorphous metal with a disordered atomic arrangement. This unique process allows for the creation of materials with superior electromagnetic properties, such as low coercivity and high permeability, essential for efficient energy transformation and transmission. Recent authoritative studies indicate that optimizing the cooling rates can further enhance the material's magnetic characteristics, making it even more effective for use in advanced electronic applications. Overall, the production of amorphous cores is a critical advancement in material science, providing the necessary components for more energy-efficient electrical systems.
Product Application Scenarios
Amorphous cores play a significant role in various application scenarios due to their exceptional electromagnetic properties. In the realm of power distribution, amorphous core transformers are highly valued for their ability to reduce no-load losses by up to 70% compared to traditional silicon steel cores, leading to significant energy savings. This makes them ideal for use in renewable energy systems and other applications where energy conservation is crucial. Moreover, in electronic devices, amorphous cores are pivotal in improving the efficiency and size reduction of inductors, particularly in high-frequency environments like switch-mode power supplies. Also, in the field of magnetic sensing, their high sensitivity and wide operating frequency range are leveraged in various communication and sensing applications. These diverse applications underscore the broad utility and potential of amorphous cores in advancing modern technology.
Product After-Sales Service
- Technical Support: Our expert team provides technical assistance and troubleshooting for all purchased products.
- Warranty: A comprehensive warranty covers manufacturing defects and ensures product reliability.
- Replacement: Offering free replacement for defective components discovered within the warranty period.
- Feedback: Regular follow-up to gather customer feedback and ensure satisfaction with our products and services.
- Customization Support: Assisting in product customization to meet specific application requirements.
Product Transportation
- Packaging: Secure, environmentally-friendly packaging to prevent damage during transit.
- Shipping Options: Multiple shipping options available to cater to various customer needs, including express delivery.
- Tracking: Providing tracking information for all shipments to ensure transparency and reliability.
- International Delivery: Capable of handling international shipping and customs processing.
Product Advantages
- High Efficiency: Amorphous cores significantly reduce energy losses, contributing to greater system efficiency.
- Environmentally-Friendly: Helps in reducing carbon footprint by lowering energy emissions.
- Versatile Applications: Suitable for a wide range of applications including transformers, inductors, and sensors.
- Compact Design: Enables more compact and lightweight electronic devices.
Product FAQ
- Q: What are the main advantages of using amorphous cores?
A: Amorphous cores offer reduced energy losses and high magnetic efficiency, making them ideal for sustainable and compact device design. - Q: How do amorphous cores compare to silicon steel?
A: Amorphous cores have lower core losses and higher permeability than silicon steel, improving overall efficiency. - Q: In what applications can these cores be used?
A: They are commonly used in transformers, inductors, power supplies, and magnetic sensors. - Q: What is the typical operating temperature range for these cores?
A: They are designed to operate within a temperature range of -50~120℃. - Q: How are the cores packaged for transportation?
A: They are securely packaged using environmentally-friendly materials to prevent damage during shipping. - Q: What should be considered during installation?
A: Proper handling to avoid mechanical damage and ensuring compatibility with existing systems are crucial. - Q: Are there environmental benefits to using amorphous cores?
A: Yes, they improve energy efficiency and contribute to reduced carbon emissions. - Q: Can custom specifications be requested?
A: Yes, we support product customization to meet specific application requirements. - Q: What is the warranty policy?
A: Our products come with a warranty covering manufacturing defects, ensuring reliability. - Q: How can technical support be accessed?
A: Technical assistance is available through our expert team, ready to address any issues.
Product Hot Topics
- Comment 1: Amorphous cores are transforming the energy industry with their efficiency and performance, reducing power losses significantly compared to traditional methods. As a leading supplier, we are dedicated to advancing these technologies, ensuring better energy solutions worldwide.
- Comment 2: The application of amorphous cores in renewable energy systems is a hot topic. Their ability to significantly cut down core losses makes them an invaluable asset in creating sustainable energy networks.
- Comment 3: In high-frequency applications, the use of amorphous cores is crucial for enhancing performance. Suppliers like us offer solutions that cater to this growing demand, ensuring top-notch efficiency and reduced size for cutting-edge technology.
- Comment 4: Amorphous materials in magnetic sensors and antennas are fascinating due to their high sensitivity and wide frequency operation. We discuss the latest developments and applications in this area with our clients.
- Comment 5: With the increasing focus on energy efficiency, amorphous core transformers have gained popularity. As a top supplier, we emphasize their role in reducing no-load losses and enhancing energy savings across various sectors.
- Comment 6: The manufacturing process for amorphous cores is sophisticated and requires precision. Our expertise as a supplier allows us to produce high-quality cores that meet the demands of modern electrical systems.
- Comment 7: The conversation around the brittleness of amorphous metals and the solutions to overcome these challenges continues to be relevant. As suppliers, we're focused on enhancing the durability of our products while maintaining superior magnetic properties.
- Comment 8: The future of electromagnetic applications lies in the innovative use of materials like amorphous cores. Suppliers are at the forefront of advancing these technologies, ensuring continued improvements in efficiency and performance.
- Comment 9: Being an environmentally-conscious supplier, we are committed to providing products that align with global sustainability goals, and amorphous cores play a vital role in achieving these objectives.
- Comment 10: The evolving market demands for efficient, compact, and reliable electrical components are driving the adoption of amorphous cores. We discuss the strategic advantages these materials offer to businesses looking to optimize their operations.
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