Product Details
Parameter | Value |
---|
Material Composition | FeCuNbSiB |
Thickness (µm) | 28~35 |
Saturation induction Bs (T) | 1.25 |
Curie temperature (°C) | 570 |
Operating Temperature Range (°C) | -50~120 |
Common Product Specifications
Model | Dimensions (OD*ID*H) | Permeability (µ at 10KHz) | Saturation Current (A) |
---|
JJ-1005-W01W | 9.8*6.5*4.5 | 11000≤µ≤127000 | 25.5 |
Product Manufacturing Process
The manufacturing process of Single Core Transformers involves advanced techniques to ensure high-quality and reliable performance. The process starts with designing and cutting the nanocrystalline ribbon to the required specifications. The ribbon is then annealed under precise temperature control, as documented in 'Advanced Studies in Nanocrystalline Manufacturing'. This improves its magnetic properties essential for high-power applications. Subsequently, the ribbon is wound around to form a core, optimizing its magnetic flux pathways. The cores are then coated with protective layers to prevent oxidation and mechanical wear. As a conclusion, the precise control of the manufacturing parameters ensures the core's high saturation flux density and low core loss, crucial for compact and efficient transformer designs.
Product Application Scenarios
Single Core Transformers are pivotal in modern power applications and have been extensively studied in recent papers such as 'Innovations in Power Transformer Applications'. These transformers are designed for high-frequency power conversion, making them ideal for telecommunications, electric vehicle charging stations, and railway power systems. Their compact design and high efficiency are particularly beneficial in space-constrained environments. Moreover, their ability to handle varied temperature ranges ensures reliability in diverse operational conditions. In summary, Single Core Transformers bridge the gap between efficiency and performance, providing a scalable solution for the renewable energy sector, medical equipment, and advanced industrial power supplies.
Product After-Sales Service
We offer comprehensive after-sales service for our wholesale Single Core Transformer products, including a 1-year warranty on all manufacturing defects. Our team of experts is readily available for technical support and consultation to ensure seamless integration into your applications. Replacement parts and repair services are also expedited to minimize downtime, ensuring your operations remain uninterrupted.
Product Transportation
Our products are packaged with utmost care, using eco-friendly materials to prevent damage during transit. We offer a range of shipping options to cater to your specific needs, including international freight services. Our logistics team ensures timely delivery, tracking your shipment throughout its journey until it reaches you safely.
Product Advantages
- High Efficiency: The advanced nanocrystalline core offers low energy loss, maximizing efficiency.
- Compact Design: Lightweight and small, perfect for applications with limited space.
- Cost-Effective: Competitive pricing without compromising on quality.
- Wide Temperature Range: Operates reliably even in extreme temperatures from -50°C to 120°C.
Product FAQ
- What is the expected lifespan of your Single Core Transformer? Our transformers are designed to last over 10 years, under optimal operating conditions.
- Can this transformer handle heavy loads? Yes, with a high saturation flux density, it’s capable of handling substantial loads efficiently.
- Is customization available for specific applications? We offer customizable solutions to meet unique application requirements.
- How do I install the transformer? Installation guidelines are provided, and our team is available for any technical support needed.
- What kind of maintenance is required? Routine checks are recommended every six months to ensure performance stability.
- Are your products eco-friendly? Yes, our manufacturing processes prioritize sustainability, and we use recyclable materials wherever possible.
- How do I order wholesale? Contact our sales team with your requirements for volume discounts and wholesale pricing.
- What certifications do your products have? Our transformers adhere to international standards, including ISO and RoHS certifications.
- What is your return policy? Returns are accepted within 30 days, subject to our return policy terms.
- How do I handle warranty claims? Warranty claims can be submitted through our support portal, where our team will assist you promptly.
Product Hot Topics
- Discussion on Efficiency in High-Power Applications: The increasing demand for efficient energy solutions has put the spotlight on Single Core Transformers. The nanocrystalline core's ability to minimize power loss is a significant advancement, reflecting the industry's shift towards greener energy solutions. Our wholesale offerings ensure that companies can adopt these technologies at a manageable cost, driving widespread adoption.
- Role in Renewable Energy Systems: As renewable energy systems become more prevalent, the role of efficient transformers is undeniable. Single Core Transformers stand out in this transition by offering high efficiency in energy conversion, particularly in solar and wind energy systems. Our products support this shift by providing reliable, high-performance solutions for green energy projects worldwide.
- Technological Advancements in Transformer Design: The evolution of transformer technology, especially with nanocrystalline materials, is paving the way for more compact and efficient designs. Our transformers exemplify these advancements, offering high permeability and reduced size, which are crucial for cutting-edge applications such as electric vehicles and smart grids.
- Adapting to Smart Grid Systems: The integration of Single Core Transformers into smart grid systems highlights their versatility. By supporting variable load demands and reducing energy waste, these transformers contribute to more efficient grid management. Our focus on wholesale distribution ensures these benefits are accessible to various sectors aiming to enhance their energy infrastructure.
- Impact on Electric Vehicle Charging Infrastructure: With the rise of electric vehicles, the demand for efficient charging stations is booming. Single Core Transformers address the needs of fast and efficient energy transfer, crucial for the widespread rollout of EV charging networks. Our products are designed to meet this demand, providing reliable and sustainable solutions to support the EV revolution.
- Cost-Effectiveness in Large-Scale Deployments: One of the main challenges in deploying new technology is cost. Our wholesale Single Core Transformer offerings provide a cost-effective solution for large-scale power systems, ensuring that high-efficiency technologies are within reach for industries looking to innovate and save on energy costs.
- Single Core Transformers in Medical Equipment: The precision and efficiency of Single Core Transformers make them ideal for medical devices requiring stable power supplies. Our products ensure that such equipment operates smoothly, with minimal downtime, thus supporting critical healthcare services worldwide.
- Benefits in Telecommunications Infrastructure: Telecommunications require reliable power systems to prevent disruptions. Single Core Transformers enhance the reliability of these systems by providing consistent power, even in fluctuating conditions, making our products a vital component of telecommunication networks.
- Future Trends in Transformer Technology: Looking forward, the focus on miniaturization and efficiency will continue, with Single Core Transformers playing a pivotal role. Our commitment to innovation ensures that we remain at the forefront, supplying products that meet future demands in power and energy sectors.
- Sustainability and the Use of Nanocrystalline Materials: The adoption of nanocrystalline materials in transformers is a step towards sustainable manufacturing practices. Our commitment to using eco-friendly materials aligns with global sustainability goals, ensuring that our products not only perform well but also contribute to a greener future.
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