Wholesale Nanocrystalline Ribbon 1k107 for High-Efficiency Transformers

Short Description:

Our wholesale Nanocrystalline Ribbon 1k107, designed for high-efficiency transformers, offers superior magnetic properties at competitive prices.

Product Detail

Product main parameters

ParameterValue
Material CompositionFeCuNbSiB
Strip thickness tolerance (mm)32±2
Magnetic strength B800≥1.2T
Curie temperature (oC)570oC
Crystallization temperature500oC
Saturation magnetostriction coefficient<2×10-6
Initial permeability μi≥80000
Maximum permeability μm≥500000
Density (g/cm3)7.2
Electrical resistivity (μΩ.cm)130
Lamination factor≥0.8
Coercivity Hc≤1A/m
Magnetic permeability μ (1kHz)≥70000
Magnetic permeability μ (10kHz)≥60000
Magnetic permeability μ (100kHz)≥10000
Operating Temperature Range-50~120℃

Common product specifications

SpecificationUsage
High saturation magnetic inductionIncreases efficiency in power transformers
High permeabilityIdeal for high-frequency applications
Low coercivityEnsures minimal energy loss
Excellent stabilityReliable performance over time

Product manufacturing process

The manufacturing of Nanocrystalline Ribbon involves a sophisticated melt spinning technique where the alloy is rapidly solidified on a cooled copper wheel. This process results in an amorphous structure, which is subsequently annealed to form nanocrystalline grains. The high fraction of grain boundaries in these materials enhances their magnetic properties, providing low coercivity and high permeability vital for modern electronic applications. Continued research into this process is optimizing these advantages, making such materials increasingly cost-effective and versatile for industrial use.

Product application scenarios

Nanocrystalline Ribbons are widely used in applications demanding high-efficiency magnetic performance, such as in transformers for medical equipment and power supply inverters. Their low core losses and high permeability at varying frequencies make them indispensable in renewable energy systems and advanced electronics. The material’s excellent wear resistance and mechanical strength also contribute to its expanding role in automotive and aerospace industries, where durability and reliability are paramount.

Product after-sales service

We offer comprehensive support with a focus on customer satisfaction. This includes installation guidance, performance monitoring, and a dedicated helpline for problem resolution. Our technical team is ready to assist with any inquiries to ensure seamless integration and operation of our products.

Product transportation

Our distribution network ensures timely and safe delivery of our wholesale Nanocrystalline Ribbons to global clients. We use secure packaging methods to prevent damage during transit, and we partner with reliable logistics providers to guarantee efficient shipping.

Product Advantages

  • Exceptional magnetic properties suitable for a range of applications
  • Durable with excellent mechanical strength
  • Cost-effective and energy-efficient solution
  • Corrosion-resistant

Product FAQ

  • What is the primary advantage of using Nanocrystalline Ribbons?

    Nanocrystalline Ribbons offer superior magnetic properties, which result in high efficiency and low energy loss, making them ideal for transformers and inductive components.

  • How do Nanocrystalline Ribbons compare to silicon steel?

    These ribbons provide better efficiency and performance in high-frequency applications compared to silicon steel due to their lower core losses and higher permeability.

  • Are custom specifications available?

    Yes, we offer customization to meet specific application requirements, including adjustments to composition and dimensions.

  • What is the temperature range for optimal operation?

    Our ribbons operate effectively within -50 to 120℃, ensuring reliability across various environmental conditions.

  • Can Nanocrystalline Ribbons be used in automotive applications?

    Yes, their durability and magnetic efficiency make them suitable for automotive components, particularly in electric vehicles.

  • How does the rapid solidification process affect quality?

    This process improves magnetic characteristics by producing a uniform nanocrystalline structure, enhancing performance and reducing energy loss.

  • What is the expected lifespan of these materials?

    With excellent resistance to wear and oxidation, our Nanocrystalline Ribbons have a long lifespan, making them a reliable choice for various applications.

  • Are there bulk purchase options available?

    We provide wholesale options for large orders, offering competitive pricing for bulk purchases to meet the needs of industrial clients.

  • What support is available post-purchase?

    Our dedicated team provides ongoing technical support, including installation assistance and performance troubleshooting.

  • How environmentally friendly are these products?

    The energy-efficient nature of Nanocrystalline Ribbons contributes to reduced environmental impact by enabling more efficient power usage.

Product hot topics

  • Advantages of Nanocrystalline Ribbons in Renewable Energy Applications

    Renewable energy systems, such as solar and wind, benefit significantly from the efficiency of Nanocrystalline Ribbons. Their excellent soft magnetic properties reduce energy losses, thereby increasing the overall efficiency of power inverters and transformers used in these applications. These ribbons support the transition to cleaner energy sources by enhancing the performance of power systems essential for sustainable energy generation.

  • Cost-Effectiveness of Wholesale Nanocrystalline Ribbons

    Purchasing Nanocrystalline Ribbons wholesale offers cost advantages, especially for high-volume production requirements. By buying in bulk, manufacturers can lower the unit cost, facilitating better pricing strategies for end products while maintaining top quality and performance. These economic benefits make our wholesale options particularly attractive for industrial clientele.

  • Customization in Wholesale Nanocrystalline Ribbons

    One of the standout features of our wholesale Nanocrystalline Ribbons is the ability to customize specifications to suit specific needs. This flexibility ensures that companies can procure materials that align perfectly with their application demands, optimizing performance and efficiency while adhering to design constraints.

  • Role of Nanocrystalline Ribbons in High-Frequency Applications

    The inherent properties of Nanocrystalline Ribbons make them excellent for high-frequency applications. Their low coercivity and high permeability reduce core losses, which is crucial for components like transformers in power electronics. This efficiency translates into better performance and lower operational costs, reinforcing their value in modern electrical systems.

  • Durability and Longevity of Nanocrystalline Ribbons

    Due to their superior mechanical properties, Nanocrystalline Ribbons are durable and long-lasting. Their resistance to corrosion and oxidation, coupled with their robust structure, ensures they can withstand harsh operational environments, making them a reliable choice for critical applications in various industries.

  • Enhancing Power Efficiency with Nanocrystalline Ribbons

    Nanocrystalline Ribbons play a pivotal role in enhancing power efficiency. Their unique microstructure allows for minimal energy loss during magnetic cycles, which significantly boosts the efficiency of electrical devices. This characteristic helps manufacturers meet stricter energy standards and contributes to energy conservation efforts globally.

  • Nanocrystalline Ribbons in the Automotive Industry

    The automotive industry is increasingly employing Nanocrystalline Ribbons to improve the performance and efficiency of electric vehicles (EVs). Their ability to handle high-frequency currents with minimal loss makes them ideal for use in EV power systems, contributing to longer ranges and better energy management.

  • Global Trends in the Utilization of Nanocrystalline Ribbons

    As industries shift towards more efficient technologies, the demand for advanced materials like Nanocrystalline Ribbons is on the rise. Their application in telecommunications, automotive, and energy sectors highlights their growing importance and the continuous innovation propelling their market expansion.

  • Challenges and Overcoming Production Costs in Nanocrystalline Ribbons

    While initially costlier than traditional materials, ongoing advancements in production techniques are reducing the expense of manufacturing Nanocrystalline Ribbons. This trend is making them more accessible to various sectors, encouraging wider adoption and fostering the development of new applications.

  • Environmental Impact of Producing Nanocrystalline Ribbons

    The production of Nanocrystalline Ribbons is becoming more eco-friendly as processes evolve. Innovations in minimizing waste and energy consumption during manufacture align with global sustainability goals, further enhancing their appeal as a forward-looking material choice.

Image Description

Inductance loss curve and the data table at different frequencies:Typical Characteristic

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