Product Details
Property | Value |
Material Composition | Fe-Si-B-Cu-Nb |
Grain Size | 10-100 nanometers |
Permeability | High Initial & Maximum |
Coercivity | Low |
Core Loss | Low |
Saturation Magnetization | High |
Common Product Specifications
Model | Dimensions (mm) | Weight (g) | Permeability | Saturation Flux Density (mT) |
NC-001 | 30x20x10 | 50 | 100,000 | 1,200 |
NC-002 | 40x30x10 | 70 | 110,000 | 1,250 |
NC-003 | 50x40x20 | 100 | 120,000 | 1,300 |
Product Manufacturing Process
Nanocrystalline magnetic cores are produced through a series of advanced manufacturing processes that significantly enhance their magnetic properties. The procedure typically involves rapid solidification of a molten alloy, which is then processed through annealing to achieve the desired nanocrystalline structure. Rapid solidification ensures fine grain sizes, typically in the range of 10 to 100 nanometers. Subsequent annealing at controlled temperatures further refines the microstructure, reducing internal stresses and optimizing magnetic performance. Research indicates that these processes not only improve permeability and reduce core losses but also enhance thermal stability and mechanical strength.
Product Application Scenarios
Nanocrystalline magnetic cores are extensively used in a variety of high-performance applications due to their superior magnetic properties. These cores are ideal for use in high-frequency transformers, such as those in switch-mode power supplies (SMPS) and renewable energy technologies like photovoltaic inverters and wind turbines. Their high permeability and low losses make them suitable for inductors in power electronics and RF circuits. Additionally, they provide excellent magnetic shielding properties, protecting sensitive electronic equipment from electromagnetic interference (EMI). Studies show that the adoption of nanocrystalline cores in these applications significantly improves efficiency, reduces energy losses, and enhances overall device performance.
Product After-Sales Service
We provide comprehensive after-sales service for our nanocrystalline magnetic cores. Our team of experts is available for technical support, troubleshooting, and maintenance advice. We offer a warranty period to ensure product reliability and customer satisfaction. In case of any issues, we provide prompt replacement or repair services.
Product Transportation
Our nanocrystalline magnetic cores are securely packaged to prevent any damage during transportation. We collaborate with reliable logistics partners to ensure timely and safe delivery to our customers. Tracking information is provided to monitor the shipment status.
Product Advantages
- High permeability and low losses
- Superior thermal stability
- Compact and lightweight
- Excellent magnetic shielding properties
- Highly efficient in high-frequency applications
- Cost-effective compared to similar materials
Product FAQ
- What is the primary application of nanocrystalline magnetic cores? Nanocrystalline magnetic cores are primarily used in high-frequency transformers, inductors, and EMI shielding due to their superior magnetic properties.
- Why are nanocrystalline cores more efficient? The fine grain structure of nanocrystalline materials offers high permeability, low coercivity, and reduced core losses, making them more efficient than traditional magnetic core materials.
- How does the cost of nanocrystalline cores compare to other materials? While nanocrystalline cores can be more expensive due to their manufacturing processes, they offer better performance and efficiency, making them cost-effective in the long run.
- What kind of maintenance do nanocrystalline cores require? Nanocrystalline cores require minimal maintenance due to their durable and stable properties. Regular inspection and proper installation are usually sufficient.
- Can nanocrystalline cores be customized? Yes, we offer customization of nanocrystalline cores to meet specific application requirements. Please contact our sales team for more details.
- What is the delivery time for nanocrystalline cores? Delivery times vary based on order quantity and customization requirements. Typically, orders are fulfilled within 4-6 weeks.
- Do you provide technical support for integrating nanocrystalline cores? Yes, our technical team provides support for the integration and application of nanocrystalline cores in your systems.
- Are nanocrystalline cores suitable for high-temperature applications? Yes, nanocrystalline cores exhibit excellent thermal stability, making them suitable for high-temperature environments.
- What is the warranty period for nanocrystalline cores? We offer a warranty period of one year for our nanocrystalline cores, ensuring quality and reliability.
- How can I place an order for nanocrystalline cores? You can place an order by contacting our sales team through our website or by calling our customer service hotline.
Product Hot Topics
- How Nanocrystalline Magnetic Cores are Revolutionizing Power Electronics in China Nanocrystalline magnetic cores are becoming a game-changer in the field of power electronics in China. Their high permeability, low core losses, and compact size are ideal for modern power systems, including renewable energy applications and smart grids. As China moves towards more sustainable energy solutions, nanocrystalline cores play a crucial role in enhancing the efficiency and performance of power electronic devices.
- The Role of Nanocrystalline Magnetic Cores in China's Electric Vehicle Industry China's electric vehicle industry is booming, and nanocrystalline magnetic cores are at the forefront of this transformation. These cores provide high efficiency and low losses, which are essential for the performance and range of electric vehicles. By integrating nanocrystalline cores into inverters and transformers, manufacturers can achieve better energy efficiency, contributing to the overall advancement of China's EV market.
- Why Choose Nanocrystalline Magnetic Cores Over Traditional Magnetic Materials? Nanocrystalline magnetic cores offer several advantages over traditional materials like silicon steel and ferrites. Their high permeability, low coercivity, and superior thermal stability make them more efficient and reliable. In China, industries are increasingly adopting nanocrystalline cores to achieve higher performance and energy savings, making them a preferred choice in various applications, from power electronics to EMI shielding.
- The Impact of Nanocrystalline Magnetic Cores on High-Frequency Transformers in China High-frequency transformers are critical components in modern electronics, and nanocrystalline magnetic cores are enhancing their performance significantly. In China, these cores are widely used in applications such as switch-mode power supplies and renewable energy systems. Their ability to reduce core losses and improve efficiency is driving their adoption in the Chinese market.
- Future Trends in Nanocrystalline Magnetic Core Technology in China As China continues to invest in advanced manufacturing and material science, the future of nanocrystalline magnetic core technology looks promising. Innovations in manufacturing processes and material composition are expected to further improve their performance and reduce costs. This will open up new applications and drive the growth of nanocrystalline cores in various industries across China.
- How Nanocrystalline Magnetic Cores are Enhancing EMI Shielding in China Electromagnetic interference (EMI) is a significant concern in today's electronic devices. Nanocrystalline magnetic cores offer high permeability and excellent shielding properties, making them ideal for EMI shielding applications. In China, these cores are being increasingly used to protect sensitive electronic equipment from EMI, ensuring reliable and interference-free operation.
- China's Leading Role in Nanocrystalline Magnetic Core Production China is emerging as a leader in the production of nanocrystalline magnetic cores. With advancements in manufacturing technology and a focus on research and development, Chinese companies are producing high-quality nanocrystalline cores that meet global standards. This leadership position is helping China cater to the growing demand for efficient and high-performance magnetic materials worldwide.
- Adapting Nanocrystalline Magnetic Cores for Renewable Energy Applications in China Renewable energy systems, such as wind turbines and solar inverters, require efficient and reliable components. Nanocrystalline magnetic cores offer the necessary performance characteristics to meet these demands. In China, their adoption in renewable energy applications is helping to improve efficiency and reduce energy losses, contributing to the country's sustainable energy goals.
- The Advantages of Nanocrystalline Magnetic Cores in High-Frequency Applications High-frequency applications require magnetic cores with excellent performance characteristics. Nanocrystalline magnetic cores provide high permeability, low core losses, and thermal stability, making them ideal for such applications. In China, industries are leveraging these advantages to enhance the performance and efficiency of high-frequency transformers, inductors, and other critical components.
- Integrating Nanocrystalline Magnetic Cores in China's Industrial Automation Systems Industrial automation systems rely on precise and efficient components for optimal performance. Nanocrystalline magnetic cores, with their superior magnetic properties, are being integrated into various automation systems in China. Their ability to reduce energy losses and improve efficiency is driving their adoption in industrial applications, enhancing overall productivity and reliability.
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