Factory Precision Transformer Core for Hi-Power Applications

Short Description:

Our factory produces advanced Transformer Cores utilizing nano-crystalline materials, offering superior efficiency and performance for diverse industrial needs.

Product Detail

Product Main Parameters

ParameterSpecification
Material CompositionFeCuNbSiB
Thickness28~35 μm
Saturation Induction Bs1.25 T
Curie Temperature570°C
HardnessHv 880
Crystalline Temperature500°C
Saturation Magnetostriction2×10-6
Initial Permeability≥80000
Maximum Permeabilityum ≥500000
Density7.2 g/cm³
Electrical Resistivity130 μΩ.cm
Lamination Factor≥0.8
Operating Temperature Range-50~120°C

Product Common Specifications

ModelCore DimensionsWeightPermeability (μ at 10KHz)Saturation Current
JJ-1005-W01W949.8*6.5*4.51.16 g56000≤μ≤1270000.2 A
JJ-1205-W01W949.8*8*4.51.77 g72000≤μ≤1390000.2 A

Product Manufacturing Process

The production process of our factory's Transformer Core involves advanced techniques derived from contemporary research in material science. The primary materials used, such as FeCuNbSiB, undergo precise annealing to enhance their magnetostrictive and permeability characteristics. Our factory employs a proprietary lamination process that minimizes eddy currents, thus enhancing overall efficiency. This comprehensive process ensures that the Transformer Core meets rigorous performance standards, ensuring reliability and longevity even under demanding conditions.

Product Application Scenarios

Our factory's Transformer Cores are integral to a broad spectrum of applications, supported by authoritative studies in power electronics. These include telecommunications, welding machine power supplies, medical imaging equipment (e.g., MRI and X-ray machines), and renewable energy systems such as solar inverters. The cores are engineered to provide high saturation flux density and minimal core loss, which translates into greater efficiency and reduced operational costs, making them a preferred choice for high-frequency applications.

Product After-Sales Service

Our factory is committed to providing exceptional after-sales service for our Transformer Cores. Customers benefit from dedicated technical support, warranty options extending up to five years, and a responsive customer service team available to address queries or issues. We ensure a seamless experience from purchase to implementation.

Product Transportation

Factory logistics are streamlined, ensuring efficient and secure transportation of Transformer Cores to domestic and international destinations. Products are packaged with precision to prevent damage during transit, and shipping options include air, sea, and land freight depending on customer requirements.

Product Advantages

  • High efficiency with minimal energy loss due to advanced manufacturing techniques.
  • Wide operating temperature range ensures adaptability in various environments.
  • High permeability and low coercive force result in superior performance.

Product FAQ

  • What materials are used in the Transformer Core from your factory?

    Our factory uses nano-crystalline materials like FeCuNbSiB, known for their excellent magnetic properties and efficiency.

  • What is the operating temperature range of the cores?

    The Transformer Cores are designed to operate efficiently within a range of -50°C to 120°C, making them suitable for diverse environments.

  • How does the lamination process affect core efficiency?

    The lamination process significantly reduces eddy current losses, enhancing the overall efficiency and performance of the transformer cores.

Product Hot Topics

  • Impact of Nano-crystalline Materials on Transformer Efficiency

    The use of nano-crystalline materials in Transformer Core production has shifted the boundaries of energy efficiency. Our factory harnesses these materials to minimize core loss, thus improving the energy output of transformers significantly. Transforming energy efficiency in industrial applications leads to cost savings and reduced carbon footprints.

  • The Role of Transformer Cores in Renewable Energy Systems

    With the global push towards sustainable energy, the demand for efficient Transformer Cores has increased. At our factory, the production process focuses on enhancing performance for various renewable applications like solar inverters and electric vehicle charging stations, playing a crucial role in the energy transition.

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