Factory Nanocrystalline 1K107 Core for Power Systems

Short Description:

Factory-produced Nanocrystalline 1K107 is ideal for high-efficiency transformers, electric vehicle motors, and UPS systems due to its superior magnetic properties.

Product Detail

Product Main Parameters

ItemPerformance
Material CompositionFe, Cu, Nb, Si, B
Thickness (um)28~35
Saturation induction Bs (T)1.25
Curie temperature (oC)570
Hardness Hv880
Crystalline temperature Tc (oC)500
Saturation magnetostriction2×10-6
Initial permeability≥80000
Maximum permeability≥500000
Density (g/cm³)7.2
Electrical resistivity (μΩ.cm)130
Lamination factor≥0.8
Operating Temperature Range-50~120℃

Common Product Specifications

Core DimensionsIron Cross SectionMean Path LengthWeightPermeability (μ at 10KHz)AL NominalSaturation Current Typical/A
OD*ID*H (mm)cm²cmg10KHz100KHz10KHz100KHz
9.8*6.5*4.50.062.61.156~1278725.56.4
12.5*10*50.053.51.342~815610.33.6

Manufacturing Process

The manufacturing process of Nanocrystalline 1K107 in our factory involves creating an amorphous alloy through rapid solidification techniques. The alloy, primarily composed of iron, silicon, boron, and copper, is then annealed to transform the amorphous phase into a nanocrystalline structure. This controlled crystallization process retains uniformity and homogeneity at the nanoscale, which is critical for achieving the superior magnetic properties characteristic of Nanocrystalline 1K107. As concluded in various authoritative papers, this precise manufacturing ensures high permeability, low coercivity, and low core losses, making it ideal for high-performance electromagnetic components.

Product Application Scenarios

Nanocrystalline 1K107 produced by our factory is highly versatile and used across various industries. According to authoritative papers, applications include high-efficiency transformers to reduce energy losses in power transmission, inductors in electronics to enhance performance and miniaturization, and electric vehicle motors and power electronics for improved energy efficiency. These applications leverage the material's high permeability, low coercivity, mechanical strength, and thermal stability, confirming its suitability for environments requiring both high magnetic performance and robustness under varying thermal conditions.

Product After-Sales Service

We provide comprehensive after-sales service for our Nanocrystalline 1K107 products, including technical support, warranty claims, and customer service to address any issues promptly. Our factory ensures that all products meet stringent quality standards before dispatch, and we are committed to resolving any post-purchase concerns efficiently.

Product Transportation

All Nanocrystalline 1K107 products are securely packaged to prevent damage during transit. We utilize reliable shipping partners to ensure timely and safe delivery. For international orders, we comply with all shipping regulations and provide tracking information to keep customers informed of their shipment status.

Product Advantages

  • Superior magnetic properties: High permeability and low coercivity.
  • Thermal Stability: Maintains properties over a wide temperature range.
  • Mechanical Strength: Enhanced strength and hardness due to nanoscale grain size.
  • Versatility: Suitable for various shapes and sizes, including thin ribbons and toroidal cores.
  • Energy Efficiency: Low core losses ensure high efficiency in power applications.

Product FAQ

1. What is Nanocrystalline 1K107?

Nanocrystalline 1K107 is a type of soft magnetic material produced by our factory, known for its high permeability, low coercivity, and excellent magnetic properties, making it suitable for advanced electromagnetic applications.

2. What are the key applications of Nanocrystalline 1K107?

Nanocrystalline 1K107 is used in transformers, inductors, electric vehicle motors, UPS systems, and other high-frequency power supply applications, thanks to its superior magnetic and mechanical properties.

3. How is Nanocrystalline 1K107 manufactured in your factory?

It is produced by creating an amorphous alloy through rapid solidification and then annealing to form a nanocrystalline structure, ensuring uniformity and superior magnetic properties.

4. What are the advantages of using Nanocrystalline 1K107?

Advantages include high permeability, low core losses, excellent thermal stability, and enhanced mechanical strength, making it ideal for energy-efficient and high-performance electromagnetic components.

5. What is the thermal stability range of Nanocrystalline 1K107?

Nanocrystalline 1K107 can maintain its magnetic and mechanical properties over a temperature range from -50℃ to 120℃, making it suitable for various industrial applications.

6. How does the factory ensure the quality of Nanocrystalline 1K107?

Quality is ensured through stringent manufacturing processes, thorough testing, and adherence to ISO standards, guaranteeing reliable performance in all applications.

7. Can Nanocrystalline 1K107 be customized for specific applications?

Yes, our factory can produce Nanocrystalline 1K107 in various shapes and sizes, including ribbons and toroidal cores, to meet specific design and engineering needs.

8. What after-sales services are provided for Nanocrystalline 1K107?

We offer technical support, warranty claims, and responsive customer service to address any post-purchase issues efficiently and satisfactorily.

9. What shipping options are available for Nanocrystalline 1K107?

We provide secure packaging and partner with reliable shipping companies to ensure that all products are delivered safely and on time, with tracking information provided for customer convenience.

10. How does Nanocrystalline 1K107 contribute to energy efficiency?

The material's low core losses and high magnetic permeability allow for efficient energy conversion and reduced energy consumption in transformers, inductors, and other electromagnetic applications.

Product Hot Topics

1. Impact of Nanocrystalline 1K107 on Renewable Energy Systems

Our factory's production of Nanocrystalline 1K107 plays a vital role in renewable energy systems, particularly in wind generators and solar inverters. The material's superior magnetic properties and thermal stability improve the efficiency and reliability of power conversion and storage devices in these applications. By reducing core losses and enhancing energy efficiency, Nanocrystalline 1K107 supports the growth and sustainability of renewable energy technologies.

2. Enhancing Electric Vehicles with Nanocrystalline 1K107

Electric vehicles (EVs) greatly benefit from the use of Nanocrystalline 1K107 in their motors and power electronics. The material's low coercivity and high permeability enable efficient energy conversion and reduced heat generation, extending the battery life and performance of EVs. Our factory's commitment to producing high-quality nanocrystalline materials contributes significantly to the advancement of the automotive industry towards cleaner and more efficient transportation solutions.

3. Applications of Nanocrystalline 1K107 in Medical Equipment

Medical equipment, such as high-frequency transformers and inductors used in imaging technologies and diagnostic devices, requires materials with superior magnetic properties and reliability. Nanocrystalline 1K107, produced by our factory, meets these stringent requirements, ensuring consistent performance and minimizing energy losses. Its application in medical equipment enhances the accuracy and efficiency of medical diagnostics and treatments.

4. Importance of Thermal Stability in Nanocrystalline Materials

Thermal stability is a crucial factor in the performance of magnetic materials used in various industrial applications. Nanocrystalline 1K107, manufactured by our factory, demonstrates exceptional thermal stability, retaining its magnetic properties across a wide temperature range. This characteristic is essential for applications in automotive, aerospace, and heavy industries, where components are subjected to fluctuating thermal conditions.

5. Advancements in Transformer Efficiency with Nanocrystalline 1K107

Transformers are integral to power transmission and distribution systems, and their efficiency impacts overall energy consumption. The use of Nanocrystalline 1K107 in transformer cores, produced by our factory, significantly reduces core losses and improves energy efficiency. This advancement contributes to more sustainable and cost-effective power systems, aligning with global efforts to enhance energy efficiency and reduce carbon emissions.

6. Role of Nanocrystalline 1K107 in High-Frequency Power Supplies

High-frequency power supplies, used in applications such as UPS systems and communication equipment, benefit from the superior magnetic properties of Nanocrystalline 1K107. Our factory ensures the production of high-quality nanocrystalline cores that reduce energy losses and improve the overall efficiency of these power supplies. This results in more reliable and efficient operation of critical infrastructure and electronic systems.

7. Customization Capabilities of Nanocrystalline 1K107

One of the key advantages of Nanocrystalline 1K107, produced by our factory, is its versatility and customization capabilities. The material can be tailored to specific shapes and sizes, including thin ribbons and toroidal cores, to meet unique design and engineering requirements. This flexibility allows for optimized performance in various applications, from industrial machinery to consumer electronics.

8. Mechanical Strength and Durability of Nanocrystalline 1K107

The mechanical strength and durability of Nanocrystalline 1K107 make it suitable for demanding applications where both magnetic performance and structural integrity are required. Produced by our factory, the material's nanoscale grain size enhances its hardness and resistance to mechanical stress, ensuring long-lasting performance in industrial and automotive sectors.

9. Nanocrystalline 1K107 in Aerospace Applications

Aerospace applications demand materials with high-performance characteristics, including magnetic properties and thermal stability. Nanocrystalline 1K107, produced by our factory, meets these demands by offering high permeability, low core losses, and excellent thermal stability. Its use in aerospace components enhances the efficiency and reliability of aircraft systems, contributing to safer and more efficient air travel.

10. Environmental Benefits of Using Nanocrystalline 1K107

Our factory's production of Nanocrystalline 1K107 contributes to environmental sustainability by improving the efficiency of power systems and reducing energy consumption. The material's low core losses and high magnetic performance lead to less energy wastage and lower greenhouse gas emissions. This aligns with global environmental goals to combat climate change and promote sustainable development.

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