Parameter | Specification |
---|---|
Material Type | Fe-Si-B-Cu-Nb Alloy |
Grain Size | Less than 100nm |
Core Loss | Low Hysteresis Loss |
Electrical Resistance | High |
Specification | Detail |
---|---|
Thickness | 20-35 μm |
Width | 100-200 mm |
Operating Temperature | -40°C to 130°C |
The manufacturing process of amorphous core materials involves rapid cooling, which prevents the formation of a crystalline structure, leading to unique magnetic properties. The process begins with melting the alloy components, followed by rapid quenching using techniques such as planar flow casting. This rapid cooling creates an amorphous ribbon, which is then processed into the desired core shapes. Heat treatment is applied to optimize the nanocrystalline structure, enhancing magnetic performance. According to research, the control of nanocrystalline grain size is crucial to improving soft magnetic properties, as it reduces magnetocrystalline anisotropy and enhances the material's efficiency.
Amorphous core materials are extensively used in applications requiring high efficiency and low energy loss, such as transformers and inductors in power distribution systems. These materials contribute significantly to sustainable energy management by minimizing energy wastage through reduced core losses. Additionally, they are used in sensors, magnetic shielding, and various inductive components, benefiting from their excellent magnetic properties and high electrical resistance. Through enhanced energy efficiency, amorphous core materials help in reducing operational costs and environmental impact, making them essential in modern electrical and electronic systems.
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Their non-crystalline structure results in lower core losses and high electrical resistance, enhancing efficiency.
They are produced by rapidly cooling molten metal alloy, forming an amorphous structure with excellent magnetic properties.
Yes, they can operate effectively in a wide temperature range, maintaining performance and reliability.
Transformers, inductors, sensors, and magnetic shielding applications benefit from their unique properties.
Yes, the efficiency gains lead to reduced operational costs, offsetting initial investment over time.
The manufacturer provides technical support, warranty services, and customer service to ensure satisfaction.
They reduce energy wastage and carbon emissions, aligning with sustainable energy goals.
Higher initial production costs are a consideration, but are offset by efficiency benefits.
Stringent quality control measures are in place throughout the manufacturing process to ensure high standards.
Yes, manufacturers can provide customized solutions tailored to specific application needs.
As the demand for energy efficiency grows, the role of amorphous core materials is becoming increasingly significant. Their unique properties allow for reductions in energy loss, making them ideal for various applications, from transformers to advanced electronics. The ongoing research and development in this field are likely to lead to further innovations, expanding their use in new technologies and contributing to global sustainability goals.
Amorphous core materials provide distinct advantages over traditional crystalline materials, particularly in terms of efficiency and performance. Their low hysteresis loss and high electrical resistance make them a superior choice for many applications. However, the higher manufacturing costs may affect initial adoption rates, though long-term benefits often outweigh these concerns. Understanding these differences can guide industries in selecting the most appropriate materials for their needs.
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