Supplier of Nanocrystalline Cores For Current Applications

Short Description:

As a leading supplier, we provide advanced Nanocrystalline Cores For Current applications, suitable for transformers, inductors, and EMI filters, ensuring high performance and efficiency.

Product Detail

Product Details

Material Composition FeCuNbSiB
Thickness (μm) 28~35
Saturation Induction Bs (T) 1.25
Curie Temperature (°C) 570
Hardness Hv 880
Crystalline Temperature Tc (°C) 500
Saturation Magnetostriction 2×10-6
Initial Permeability μi ≥80000
Maximum Permeability μm ≥500000
Density (g/cm³) 7.2
Electrical Resistivity (μΩ.cm) 130
Lamination Factor ≥0.8
Operating Temperature Range -50~120°C

Common Product Specifications

Core Dimensions (OD*ID*H) Iron Cross Section (cm²) Weight (g) Permeability (μ at 10KHz) Saturation Current (A)
9.8*6.5*4.5 0.06 1.16 65600 <=μ<= 127000 25.5
12*8*4.5 0.07 1.77 72000 <=μ<= 139000 28

Product Manufacturing Process

The production of Nanocrystalline Cores involves advanced techniques to achieve the desired nanocrystalline structure. The process typically starts with the melting of iron-based alloys that includes elements like silicon, boron, and transition metals such as nickel and cobalt. The melt is then rapidly cooled using techniques such as melt spinning to prevent the formation of large grains, resulting in a fine-grained nanocrystalline structure. According to authoritative papers, this rapid solidification process significantly reduces eddy current losses and enhances the magnetic properties of the material. The nanocrystalline cores are then annealed at specific temperatures to relieve internal stresses and optimize their magnetic properties. This intricate manufacturing process ensures that the nanocrystalline cores meet the high standards required for modern electrical and electronic applications.

Product Application Scenarios

Nanocrystalline cores are widely used in various applications due to their excellent magnetic properties. According to authoritative papers, these cores are ideal for use in power transformers, inductors, and current transformers due to their high permeability and low core losses. They are also extensively used in EMI filters to suppress unwanted electromagnetic interference in electronic circuits. In the field of renewable energy, nanocrystalline cores are essential in the efficient operation of inverters for solar and wind energy systems, as well as power electronics in electric vehicles. The high efficiency and compact size of these cores make them a preferred choice for advanced electronic devices and smart grid applications. As technology continues to advance, the demand for nanocrystalline cores in various application scenarios is expected to grow significantly.

Product After-Sales Service

Our commitment to customer satisfaction extends beyond the sale of our products. We offer comprehensive after-sales service that includes technical support, troubleshooting, and product replacement if necessary. Our team of experts is available to assist with any issues that may arise, ensuring that our customers can rely on the high performance and reliability of our nanocrystalline cores. We also provide detailed product documentation and training to help customers optimize the use of our products in their specific applications.

Product Transportation

We ensure secure and efficient transportation of our nanocrystalline cores to customers around the world. Our packaging is designed to protect the products from damage during transit, and we work with reputable logistics companies to ensure timely delivery. Customers can track their shipments in real-time and receive updates on the status of their orders. We also offer flexible shipping options to accommodate the specific needs and preferences of our customers.

Product Advantages

  • Higher Efficiency: Nanocrystalline cores offer lower core losses compared to traditional materials like silicon steel.
  • Compact Size: Components made with nanocrystalline cores can be smaller and lighter, ideal for portable electronic devices.
  • Thermal Stability: These cores perform well over a wide temperature range, maintaining their magnetic properties under harsh conditions.

Product FAQ

  • Q1: What are nanocrystalline cores made of?
    A1: Nanocrystalline cores are made from iron-based alloys that include elements like silicon, boron, and various transition metals such as nickel and cobalt.
  • Q2: How do nanocrystalline cores improve efficiency?
    A2: Nanocrystalline cores have high magnetic permeability and low core losses, which improve the efficiency of transformers, inductors, and other magnetic components.
  • Q3: Can nanocrystalline cores handle high temperatures?
    A3: Yes, nanocrystalline cores maintain their magnetic properties and perform well over a wide temperature range, making them suitable for harsh environments.
  • Q4: What applications are nanocrystalline cores suitable for?
    A4: They are ideal for power transformers, inductors, current transformers, EMI filters, and power electronics in renewable energy systems and electric vehicles.
  • Q5: How are nanocrystalline cores manufactured?
    A5: They are made using rapid solidification techniques like melt spinning, followed by annealing to optimize magnetic properties.
  • Q6: What are the advantages of using nanocrystalline cores over traditional materials?
    A6: They offer higher efficiency, compact size, and thermal stability compared to traditional magnetic materials like silicon steel.
  • Q7: Can nanocrystalline cores be customized?
    A7: Yes, we offer customization options to meet specific requirements and applications of our customers.
  • Q8: What kind of technical support is available?
    A8: We provide comprehensive technical support, including troubleshooting and product optimization assistance.
  • Q9: How do you ensure the quality of nanocrystalline cores?
    A9: We use advanced manufacturing techniques and conduct rigorous quality control tests to ensure the high performance and reliability of our products.
  • Q10: What is your after-sales service policy?
    A10: We offer technical support, troubleshooting, and product replacement if necessary, ensuring customer satisfaction and product reliability.

Product Hot Topics

  • Comment 1: As a leading supplier, we are proud to offer nanocrystalline cores that significantly enhance the efficiency and performance of various electrical applications. These advanced materials are crucial for modern power transformers and inductors, providing superior magnetic properties and reducing core losses. Customers can rely on our expertise and support to optimize their usage of nanocrystalline cores, making us a trusted supplier in the industry.
  • Comment 2: Nanocrystalline cores have revolutionized the field of magnetic materials, offering higher efficiency and compact size compared to traditional materials like silicon steel. Our company, as a trusted supplier, provides nanocrystalline cores that maintain thermal stability even under harsh conditions. This makes them ideal for applications in renewable energy systems, electric vehicles, and advanced electronic devices, helping our customers achieve better performance and energy savings.

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