Supplier of SCT Current Transformers with High Permeability

Short Description:

Reliable supplier of SCT Current Transformers providing high permeability for accurate current measurement and monitoring in major industrial applications.

Product Detail

Product Main Parameters

ParameterDetails
Material CompositionFeCuNbSiB
Thickness (um)28~35
Saturation Induction Bs (T)1.25
Curie Temperature (°C)570°C
Hardness Hv880
Crystalline Temperature Tc (°C)500°C
Saturation Magnetostriction2×10-6
Initial Permeability μi≥80000
Maximum Permeability um≥500000
Density (g/cm³)7.2
Electrical Resistivity (μΩ.cm)130
Lamination Factor≥0.8
Operating Temperature Range-50~120°C

Common Product Specifications

Part No.Core Dimension (OD x ID x HT)Finished Dimension (OD x ID x HT)
JJ800180 x 50 x 5085 x 45 x 55
JJ750175 x 60 x 2080 x 55 x 25
JJ800280 x 60 x 2585 x 55 x 30
JJ800380 x 60 x 3085 x 55 x 35
JJ10001100 x 80 x 30105 x 75 x 35

Product Manufacturing Process

The manufacturing process of SCT Current Transformers involves precise techniques to ensure high quality and performance. Initial stages include the selection of high-grade nanocrystalline materials, known for their excellent magnetic properties. The material undergoes a specific heat treatment to achieve the desired crystalline structure. During the winding process, both primary and secondary windings are meticulously constructed to ensure accurate transformation ratios. Rigorous testing follows to guarantee that each transformer meets stringent standards for permeability and accuracy. The final assembly includes protective casings, ensuring durability and reliability in various operating environments. This process ensures the SCT Current Transformers are optimized for high-frequency applications and offer superior performance in terms of accuracy, durability, and efficiency.

Product Application Scenarios

In modern electrical systems, SCT Current Transformers are essential for accurate current measurement and monitoring. They are widely used in power distribution networks to ensure precise billing and load analysis by converting high currents into manageable levels for metering equipment. Industrial applications benefit from SCTs in monitoring and controlling machinery, thereby enhancing operational efficiency and preventing damage from electrical faults. Additionally, SCT Current Transformers are vital in protection systems, helping detect overloads or short circuits to activate protective measures swiftly. Their role in smart grids and renewable energy integration, such as wind power converters, further emphasizes their importance in sustainable energy management systems.

Product After-Sales Service

As a leading supplier, we offer comprehensive after-sales support for our SCT Current Transformers. Customers can rely on our technical assistance for installation queries and operational guidance. We provide detailed manuals and documentation to facilitate easy integration into existing systems. Our service includes regular updates on product improvements and innovations. In case of any defects or performance issues, our dedicated service team ensures prompt resolution. We also offer maintenance services to extend the lifespan of the transformers, ensuring reliability and efficiency throughout their usage.

Product Transportation

Our SCT Current Transformers are packaged securely to prevent any damage during transit. We follow rigorous quality checks and employ robust materials for packaging, ensuring the products arrive in perfect condition. We collaborate with reputable logistics providers to ensure timely delivery across different regions. Customers are informed throughout the shipping process, with tracking details provided for convenience. Special handling requirements are accommodated based on customer needs. Our transportation process is designed to be efficient and reliable, ensuring that our transformers reach clients safely and promptly.

Product Advantages

  • High Permeability: Ensures accurate current measurement, vital for precise energy monitoring.
  • Cost-Effectiveness: Provides a competitive edge by offering superior performance at lower costs.
  • Robust Construction: Durable materials and design reduce maintenance needs and extend service life.
  • Safety Assurance: Lowers high voltages for safe handling by equipment and personnel.

Product FAQ

  • What is the main use of SCT Current Transformers? These transformers are mainly used for measuring and monitoring electrical currents in various systems, ensuring accurate data for energy management and system protection.
  • How do SCT Current Transformers improve safety? By converting high currents to lower levels, they allow safer measurements and analysis, protecting both equipment and personnel from potential electrical hazards.
  • What materials are used in manufacturing SCT Current Transformers? The core is typically made from materials like nanocrystalline iron which provide high permeability and efficiency in electrical current transformation.
  • Why is permeability important in SCT Current Transformers? High permeability ensures the transformer can accurately measure a wide range of current levels, crucial for effective monitoring and control.
  • Are SCT Current Transformers suitable for high-frequency applications? Yes, they are particularly designed to handle high-frequency conditions, making them ideal for applications like renewable energy systems and smart grids.
  • What is the typical lifespan of SCT Current Transformers? With robust construction and minimal maintenance, these transformers often have a long service life, depending on usage and operating conditions.
  • How are SCT Current Transformers installed? Installation usually involves slipping the toroidal core over the conductor, simplifying integration into existing setups.
  • What maintenance is required for SCT Current Transformers? Generally, they require minimal maintenance, but periodic checks and calibration ensure sustained accuracy and performance.
  • Can SCT Current Transformers be customized? Yes, they can be manufactured to meet specific dimensions and performance requirements based on client needs.
  • What support is provided post-purchase? We offer detailed technical assistance, documentation, and maintenance services to ensure optimal product performance.

Product Hot Topics

  • Integration of SCT Current Transformers in Smart Grids As smart grids become more prevalent, integrating SCT Current Transformers has become essential for effective load management and energy distribution. Their ability to offer precise measurements at high frequencies makes them indispensable in modern electrical infrastructures. By providing accurate data, they enable smart grids to optimize power distribution and reduce energy wastage. The role of SCT Current Transformers in advancing smart grid technology cannot be overstated, as they enhance grid reliability and efficiency.
  • The Role of SCT Current Transformers in Renewable Energy Systems With the shift towards sustainable energy solutions, SCT Current Transformers play a crucial role in renewable energy systems like wind power converters and solar inverters. Their superior performance in high-frequency environments ensures that energy conversion processes are efficient and reliable. By enabling precise measurement and monitoring, these transformers contribute to optimizing renewable energy generation and integration into existing power networks. Such advancements support the global transition towards greener energy solutions.
  • Advancements in Nanocrystalline Materials for SCT Current Transformers The development of advanced nanocrystalline materials has significantly enhanced the performance of SCT Current Transformers. These materials offer exceptional magnetic properties, allowing for higher permeability and reduced core losses. As a result, transformers can achieve greater accuracy and efficiency, especially in demanding applications. Continual innovations in material science are paving the way for SCT Current Transformers to meet the growing demands of modern electrical systems.
  • Impact of SCT Current Transformers on Industrial Automation SCT Current Transformers have a profound impact on industrial automation by ensuring precise current measurement and control. This capability is critical for maintaining the efficiency and safety of automated systems. As industries move towards increased automation, the demand for reliable monitoring solutions like SCT Current Transformers continues to grow. They contribute to achieving optimal performance and minimizing downtime in automated processes.
  • Importance of Calibration in SCT Current Transformers Regular calibration is vital for maintaining the accuracy of SCT Current Transformers. With time, factors like temperature variations and wear can affect their performance. Calibration ensures that these factors are accounted for, preserving the integrity of the measurements. This process is crucial for applications that rely on precise data, such as metering and protective relaying. By investing in regular calibration, users can maximize the reliability and lifespan of their transformers.
  • Challenges in Designing SCT Current Transformers for High-Demand Applications Designing SCT Current Transformers for high-demand applications presents several challenges, including achieving balance between cost, efficiency, and performance. Engineers must consider factors like core material, winding technique, and thermal properties to create an effective solution. Overcoming these challenges requires innovative approaches and a deep understanding of electromagnetic principles. Successful designs result in transformers that meet the rigorous demands of advanced electrical systems.
  • Innovations in SCT Current Transformer Manufacturing The manufacturing of SCT Current Transformers has seen numerous innovations aimed at enhancing efficiency and reducing production costs. Techniques like automated winding, precision heat treatment, and advanced material processing are transforming how these transformers are produced. Such innovations not only improve product quality but also enable scalable production to meet increasing market demands. The continuous evolution of manufacturing processes is essential for staying competitive in the industry.
  • The Future of SCT Current Transformers in the Energy Sector As the energy sector evolves, SCT Current Transformers are poised to play an increasingly significant role. Their ability to facilitate accurate energy management and monitoring is crucial for integrating renewable sources and developing smart grids. The demand for high-performing transformers will continue to rise as the sector embraces more sustainable practices. The future holds exciting opportunities for SCT Current Transformers to support a cleaner and more efficient energy landscape.
  • Customizing SCT Current Transformers for Specific Applications Customization of SCT Current Transformers allows them to meet specific application needs, offering tailored performance solutions. Whether for unique core dimensions or specialized winding configurations, customized transformers ensure optimized outcomes. Collaborating with a knowledgeable supplier enables access to bespoke solutions that align with precise operational requirements. This flexibility is vital for industries with distinct electrical demands, facilitating effective system integration and performance.
  • Ensuring Reliability of SCT Current Transformers in Harsh Environments SCT Current Transformers are designed to withstand harsh environments, maintaining performance under challenging conditions. This reliability is achieved through robust construction and protective features such as PBT or stainless steel casing. Ensuring their reliability involves selecting suitable materials and designs that can endure temperature fluctuations, moisture, and physical stress. Such resilience is crucial for applications in sectors like industrial manufacturing and renewable energy, where conditions can be extreme.

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