Supplier of Amorphous Stator Core for Transformers

Short Description:

As a trusted supplier, our Amorphous Stator Core enhances transformer efficiency significantly, offering an advantageous alternative to conventional cores.

Product Detail

Product Main Parameters

ParameterValue
Saturated Induction Density1.2 T
Material Permeability>8x104 Gs/Oe
Crystallization Temperature>510℃
Vickers Hardness880 kg/mm2
Curie Temperature>570℃
Density7.2 g/cm3
Electrical Resistivity>130μΩcm
Thickness29~35μm
Lamination Factor0.75~0.82

Common Product Specifications

SpecificationDetails
Size90x140x20 mm
Operating Temperature-30°C ~ 180°C
DurabilityLong-lasting

Product Manufacturing Process

The manufacturing process for our Amorphous Stator Core involves rapidly cooling molten metal to prevent crystal formation, creating a non-crystalline structure. According to studies, this process improves the core's magnetic properties by reducing hysteresis and eddy current losses. The process is complicated, involving precise control of the cooling rate to achieve the desired amorphous properties. Despite these complexities, advances in technology are making production more efficient, with increased yields and reduced costs. This process significantly enhances electrical efficiency and reduces energy loss, making these cores preferable in high-performance applications.

Product Application Scenarios

Amorphous Stator Cores are highly beneficial in applications demanding reduced core losses and improved efficiency, such as in electric vehicles and renewable energy systems. Studies highlight their advantage in high-frequency transformers used in medical equipment, new energy inverters, and rail transit power supplies due to their low-energy dissipation characteristics. Their application enhances the performance and lifespan of electrical devices by minimizing heat generation and cooling requirements, making them ideal for scenarios where energy conservation and environmental impact are top priorities.

Product After-Sales Service

We provide comprehensive after-sales support including technical assistance, product replacements, and performance evaluations to ensure customer satisfaction and optimal product performance.

Product Transportation

Our products are packaged securely to prevent damage during transit and are delivered using reliable shipping partners, ensuring timely and safe arrival at your facility.

Product Advantages

  • Superior magnetic properties
  • Reduced energy losses
  • Lower operational noise
  • Increased efficiency and lifespan
  • Sustainability and energy conservation

Product FAQ

  1. What makes your Amorphous Stator Core superior?

    Our stator cores are made with a unique amorphous metal that offers higher permeability and reduced energy losses compared to traditional silicon steel cores, providing significant efficiency improvements for electrical machines.

  2. How do these cores improve transformer performance?

    By minimizing core losses, our amorphous cores enhance the efficiency and reduce operational heat, leading to superior transformer performance and longevity.

  3. What applications are best suited for these cores?

    Ideal for high-frequency transformers, medical equipment, electric vehicles, and renewable energy systems where efficiency and reduced energy consumption are crucial.

  4. What are the cost benefits of using amorphous stator cores?

    Though initially higher in production cost, their enhanced performance and energy savings offset initial expenses, offering long-term economic benefits.

  5. Are these cores environmentally friendly?

    Yes, our cores reduce energy dissipation, leading to lower carbon footprints and enhanced sustainability in energy systems.

  6. Do you offer customization options?

    Yes, we work closely with our clients to customize dimensions and properties to meet specific application requirements.

  7. How do amorphous cores reduce noise and vibration?

    Their soft magnetic properties contribute to smoother operation, decreasing noise and vibration compared to traditional materials.

  8. What is the expected lifespan of your stator cores?

    Due to reduced operational heat and energy losses, our stator cores offer a prolonged lifespan, maintaining efficiency over extended use.

  9. What technical support do you provide?

    We offer expert consultation and technical support to assist in the integration and maintenance of our products within your systems.

  10. Are bulk orders available?

    Yes, we accommodate bulk orders with tailored solutions and logistics to ensure timely delivery and cost-effectiveness.

Product Hot Topics

  1. How does the supplier ensure the quality of Amorphous Stator Core?

    Quality assurance is maintained through rigorous testing and monitoring at each step of production. Our processes comply with international standards to ensure exceptional product performance and reliability.

  2. Why choose amorphous cores over traditional silicon steel?

    Amorphous cores offer significant advantages in efficiency due to their high permeability and low core losses, making them ideal for industries focusing on energy savings and performance optimization.

  3. What technological advancements have improved amorphous core manufacturing?

    Recent advancements in cooling techniques and material science have enhanced the economic feasibility and performance capabilities of amorphous cores, allowing broader industry adoption.

  4. Discuss the supplier's role in promoting sustainable technology.

    As a leading supplier, we are committed to advancing sustainable technologies by offering products that enhance energy efficiency and reduce environmental impact.

  5. What is the future of Amorphous Stator Core in the renewable energy sector?

    Their role is poised to expand as demand for efficient and sustainable power solutions increases. Continued innovation will further integrate these cores into critical renewable energy applications.

  6. How do amorphous cores contribute to energy savings?

    They minimize energy wastage by reducing core losses, significantly improving the power efficiency of electrical machines and reducing operational costs.

  7. Are there any challenges faced in adopting amorphous cores?

    While manufacturing complexity and initial costs are concerns, advancements in technology and economies of scale are gradually mitigating these challenges.

  8. How is customer feedback utilized in product development?

    Customer insights are integral to our R&D, driving continuous improvements in product design and performance to meet evolving industry needs.

  9. What industries benefit most from amorphous stator cores?

    Industries such as transportation, renewable energy, and electronics, where efficiency and noise reduction are crucial, benefit significantly.

  10. What differentiates the supplier's service in the market?

    Our commitment to quality, customized solutions, and customer-centric support differentiates us, ensuring clients receive optimal performance and value.

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