Introduction to Nanocrystalline 1K107
Nanocrystalline materials have revolutionized various high-tech industries, providing superior performance in magnetic applications. Among these materials, Nanocrystalline 1K107 stands out for its remarkable properties and wide range of applications. This article dives deep into the specifications, characteristics, and advantages of Nanocrystalline 1K107, as well as its applications in the industry.
Specifications of 1K107 Material
● Material Details and Origin
Nanocrystalline 1K107 is a high-performance material produced from a blend of ferrum (Fe), silicon (Si), boron (B), copper (Cu), niobium (Nb), nickel (Ni), and cobalt (Co). These elements contribute to its crystalline structure and exceptional magnetic properties. This material was developed to meet the growing demand for efficient, cost-effective, and reliable magnetic materials in both industrial and commercial applications.
● Brand and Certification
This alloy is branded under the series name 1K107, with variations such as 1K107, 1K107A, and 1K107B. These variations differ slightly in their material composition and preparation technology, leading to different thicknesses and lamination factors, making them suitable for diverse applications. All variants maintain high quality and comply with international standards, ensuring their reliability in various high-tech applications.
1K107 Physical Characteristics
● Thickness and Dimensions
The 1K107 series comes in various thicknesses and dimensions to meet different industrial requirements. Typically, thicknesses range from 22µm to 32µm, with widths varying between 3.2mm to 40mm. The specific dimensions can be customized to meet the unique needs of the application, making this material highly versatile.
● Packaging and Delivery Details
Nanocrystalline 1K107 materials are usually delivered as thin strips, packed carefully to prevent damage during transportation. Wholesale Nanocrystalline 1K107 from manufacturers and suppliers ensures that the material retains its properties and arrives ready for immediate use in production.
Applications of 1K107
● Uses in Pulse and Power Transformers
One of the primary applications of Nanocrystalline 1K107 is in the manufacturing of pulse and power transformers. The high saturation magnetic induction and low coercivity of this material make it ideal for these applications, enhancing the efficiency and performance of transformers.
● Applications in Inductors and Reactors
Nanocrystalline 1K107 is also widely used in inductors and reactors. Its high permeability and low core loss reduce energy dissipation, leading to improved performance and longevity of these components in various electronic devices and systems.
Magnetic Properties of 1K107
● High Saturation Magnetic Induction
One of the standout features of Nanocrystalline 1K107 is its high saturation magnetic induction, which allows for the reduction in the size of magnetic components without compromising their efficiency. This property is particularly beneficial in the design and manufacturing of compact transformers and inductors.
● Magnetic Permeability and Coercive Force
Nanocrystalline 1K107 exhibits high magnetic permeability and low coercive force, making it highly sensitive to magnetic fields. This results in improved performance of transformers and mutual inductors, as well as reduced energy losses during operation.
Thermal Stability and Durability
● Temperature Stability up to 130°C
Nanocrystalline 1K107 can maintain its properties under high temperatures up to 130°C. This thermal stability ensures consistent performance in various environmental conditions, making it suitable for applications involving high thermal stress.
● Longevity Under Varied Conditions
The material's durability extends its operational life, even under challenging conditions. This makes Nanocrystalline 1K107 a reliable choice for long-term applications in industrial and commercial settings.
Cost-Effectiveness of 1K107
● Comparison with Other Materials
Compared to other magnetic materials, such as cobalt-based alloys, Nanocrystalline 1K107 offers a cost-effective solution without sacrificing performance. It combines high magnetic properties with lower production costs, making it an attractive option for various applications.
● Best Cost Performance
The balance of cost and performance in Nanocrystalline 1K107 provides the best performance/cost ratio among all metal soft magnetic materials. This makes it a preferred choice for manufacturers looking to optimize both quality and cost.
Comparative Analysis with Other Alloys
● Differences Between Nanocrystalline and Permalloy Iron Alloys
When comparing Nanocrystalline 1K107 with Permalloy iron alloys, significant differences emerge in terms of magnetic properties and thermal stability. Nanocrystalline 1K107 offers higher saturation magnetic induction and better temperature performance, making it more suitable for demanding applications.
● Comparative Advantages
Moreover, the resistance to wear and corrosion in Nanocrystalline 1K107 adds to its superiority over other materials. These advantages make it a go-to material for industries requiring high-performance magnetic cores.
Typical Properties of Nanocrystalline Alloy
● Physical and Magnetic Properties
Nanocrystalline 1K107 exhibits a range of impressive physical and magnetic properties. It has a high saturation magnetic induction, low coercive force, and significant permeability. The material's resistivity and low core loss further enhance its appeal for diverse applications.
● Detailed Property Tables
For a more thorough understanding, below is a table comparing the key properties of different grades of Nanocrystalline 1K107 with traditional ferrite materials:
| Property | 1K107 | 1K107A | 1K107B | Ferrite |
|---------------------------------|-------|--------|--------|---------|
| Saturation magnetic induction Bs (T) | ≥1.25 | ≥1.2 | ≥1.2 | 0.5 |
| Coercive force Hc (A/m) | ≤0.75 | ≤0.5 | ≤1 | 3 |
| Initial magnetic permeability μi (K) | ≥80 | ≥120 | ≤100 | ≤15 |
| Maximum magnetic permeability μm (K) | ≥600 | ≥1000 | ≥1000 | 20 |
| Resistivity μΩ·cm | 130 | 130 | 130 | 15*106 |
| Core loss (W/kg) p 1/1k | ≤1.1 | ≤1.0 | ≤1.0 | - |
| Core loss (W/kg) p 0.4/10k | ≤5 | ≤4 | ≤4 | - |
| Core loss (W/kg) p 0.5/20k | ≤30 | ≤25 | ≤25 | - |
| Core loss (W/kg) p 0.2/100k | ≤80 | ≤60 | ≤60 | 200 |
| Lamination factor | 0.75 | 0.8 | 0.8 | - |
Conclusion and Future Prospects
● Summary of Benefits and Applications
Nanocrystalline 1K107 offers a remarkable combination of high magnetic properties, thermal stability, and cost-effectiveness. Its versatility in applications ranging from pulse transformers to inductors makes it a valuable material in modern technology. As industries continue to evolve, the demand for such advanced materials will only grow.
● Future Trends and Advancements in 1K107 Usage
Future advancements in Nanocrystalline 1K107 may include enhancements in production techniques and the development of new applications. Continuous research and development will likely yield even better performance characteristics, further solidifying its place in the industry.
Company Introduction: Jingjing New Material
Zhejiang Jingjing New Material Technology Co., Ltd. stands at the forefront of nano-crystal research and production. Dedicated to innovation, the company continually improves and provides high-quality products to its customers. With an emphasis on technological advancement, integrity, and a win-win approach, Jingjing New Material ensures cost-effective and high-quality products for its clients. Their expertise extends across high-frequency transformers, precision measurement transformers, and various high-performance applications.
Post time: 11-10-2024