Item | Numerical Value |
Material Composition | FeCuNbSiB |
Strip Thickness Tolerance (mm) | 32±2 |
Magnetic Strength B800 | ≥1.2T |
Curie Temperature | 570°C |
Crystallization Temperature | 500°C |
Saturation Magnetostriction Coefficient | <2×10-6 |
Initial Permeability μi | ≥80000 |
Maximum Permeability μm | ≥500000 |
Density (g/cm³) | 7.2 |
Electrical Resistivity (μΩ.cm) | 130 |
Lamination Factor | ≥0.8 |
Coercivity Hc | ≤1A/m |
Magnetic Permeability μ (1kHz) | ≥70000 |
Magnetic Permeability μ (10kHz) | ≥60000 |
Magnetic Permeability μ (100kHz) | ≥10000 |
Operating Temperature Range | -50~120°C |
Common Product Specifications | Value |
Fe-based Alloy | Standard |
Nanocrystalline Structure | 10-20 nm grain size |
High Permeability | ≥ 80000 |
Low Coercivity | ≤ 1 A/m |
High Saturation Magnetization | ≥1.2T |
Product Manufacturing Process
The manufacturing process of nanocrystalline alloys involves rapid solidification and subsequent heat treatment. Initially, the alloy is rapidly cooled from the molten state to achieve an amorphous structure. This is followed by controlled annealing above the crystallization temperature to form nanometer-sized grains. The final product exhibits a highly controlled microstructure, resulting in superior magnetic properties. Studies highlight that precision in the heat treatment process is crucial for achieving the desired nanocrystalline characteristics, enhancing the material's efficiency and performance in transformer applications.
Product Application Scenarios
Nanocrystalline transformers are utilized in multiple high-demand applications due to their exceptional magnetic properties. They play a critical role in power electronics, including inverters, converters, and switch-mode power supplies. The renewable energy sector integrates these transformers in wind turbines and solar inverters, enhancing energy conversion efficiency. In electric vehicles (EVs), they are essential for power management systems, contributing to efficient energy utilization. Telecommunications also benefit from the high-frequency performance of nanocrystalline transformers, optimizing the performance of signal transformers and inductors. Industrial automation systems leverage these components for reliable and efficient power management.
Product After-sales Service
Zhejiang Jingjing New Material Technology Co., Ltd. offers comprehensive after-sales support for all nanocrystalline transformer products. Our customer service team provides technical assistance, troubleshooting, and guidance on optimal product use. We ensure timely responses to inquiries and support throughout the product lifecycle, including warranty services and replacements if necessary.
Product Transportation
We ensure safe and efficient transportation of nanocrystalline transformers. Products are securely packaged to prevent damage during transit. We partner with reliable logistics providers to offer timely delivery to domestic and international destinations. Tracking information is provided for all shipments to keep customers informed about their order status.
Product Advantages
- Energy Efficiency: Low core losses result in reduced energy consumption and operational costs.
- Compact Size: Superior magnetic properties allow for more compact transformer designs.
- High-Frequency Operation: Exceptional performance at high frequencies, ideal for modern power electronics.
- Thermal Stability: Maintains advantageous properties over a wide range of temperatures.
Product FAQ
- What are the main components of nanocrystalline transformers? Nanocrystalline transformers primarily consist of iron, silicon, boron, niobium, and copper. These elements are processed to create a nanocrystalline structure that offers superior magnetic properties.
- How do nanocrystalline transformers compare to traditional transformers? Nanocrystalline transformers offer higher permeability, lower coercivity, and reduced core losses compared to traditional silicon steel or ferrite core transformers.
- In which applications are nanocrystalline transformers most effective? They are highly effective in high-frequency power electronics, renewable energy systems, electric vehicles, telecommunications, and industrial automation.
- What is the typical grain size of nanocrystalline materials? The grain size of nanocrystalline materials is typically between 10 and 20 nanometers.
- Can nanocrystalline transformers operate in extreme temperatures? Yes, they maintain their properties over a wide temperature range, from -50°C to 120°C.
- Are nanocrystalline transformers more expensive than traditional transformers? While the initial cost is higher, their efficiency and reduced operational costs can offer long-term savings.
- What are the advantages of high saturation magnetization? High saturation magnetization allows the core to handle higher magnetic fields without becoming saturated, making it suitable for high-power applications.
- How do nanocrystalline transformers contribute to energy efficiency? Their low core losses and high magnetic performance result in reduced energy consumption and improved efficiency of power systems.
- What is the significance of low coercivity in nanocrystalline materials? Low coercivity means the material can easily switch its magnetization direction, reducing energy losses during operation.
- What is the typical use of nanocrystalline transformers in electric vehicles? They are used in power management systems to ensure efficient energy conversion and utilization, critical for the performance and range of electric vehicles.
Product Hot Topics
- Energy Efficiency and Nanocrystalline Transformers
As a premier supplier, we are committed to enhancing energy efficiency through our nanocrystalline transformers. These advanced materials significantly reduce core losses, translating to lower energy consumption and operational costs. By integrating our 1k107 nanocrystalline alloy into high-frequency applications, industries can achieve more sustainable and efficient power systems, a critical step toward greener technologies. - High-Frequency Performance in Power Electronics
The rapid growth of power electronics demands components that can perform reliably at high frequencies. Our nanocrystalline transformers, with their high permeability and low coercivity, excel in such environments. They ensure minimal energy loss and high efficiency, making them indispensable for inverters, converters, and switch-mode power supplies. As a leading supplier, our products are designed to meet the highest standards of performance. - The Role of Nanocrystalline Transformers in Renewable Energy
Renewable energy systems, including wind turbines and solar inverters, benefit greatly from the efficiency of nanocrystalline transformers. Our 1k107 iron-based alloy offers exceptional magnetic properties, enhancing energy conversion rates and contributing to the overall sustainability of renewable energy projects. Choosing a reliable supplier for these components is crucial for maximizing the potential of green technologies. - Nanocrystalline Transformers and Electric Vehicles
Electric vehicles (EVs) require advanced power management systems to optimize energy use and extend battery life. Our nanocrystalline transformers are designed to meet these needs, providing high efficiency and reliability. As a trusted supplier, we ensure that our transformers support the critical energy demands of EVs, promoting the shift toward cleaner transportation. - Telecommunications and High-Frequency Signal Optimization
In the telecommunications industry, signal clarity and efficiency are paramount. Our nanocrystalline transformers, with their superior high-frequency performance, play a vital role in optimizing signal transformers and inductors. Partnering with a supplier like us ensures access to cutting-edge materials that enhance the performance and miniaturization of telecommunications equipment. - Industrial Automation and Power Management
Efficient power management is essential for industrial automation systems. Our nanocrystalline transformers, offering compact size and high efficiency, are ideal for these applications. As a dedicated supplier, we provide components that support reliable and effective power management, driving advancements in industrial automation technologies. - The Future of Nanocrystalline Materials
Research and development in nanocrystalline materials are paving the way for broader adoption and cost reduction. As a leading supplier, we stay at the forefront of these innovations, ensuring our products remain competitive and effective. The future holds promising advancements that will make nanocrystalline transformers more accessible and economical for diverse applications. - Thermal Stability of Nanocrystalline Transformers
The ability to maintain performance over a wide range of temperatures is a key advantage of our nanocrystalline transformers. This thermal stability ensures that they remain reliable in various environmental conditions, making them suitable for multiple industries. Selecting a supplier with expertise in thermal-stable materials is crucial for achieving consistent performance. - Cost-Effectiveness of Nanocrystalline Transformers
While the initial investment in nanocrystalline transformers is higher than traditional options, the long-term savings from reduced energy consumption and operational efficiency make them a cost-effective choice. As a supplier committed to quality, we provide products that offer the best performance-to-cost ratio, supporting smarter energy management strategies. - Adoption Barriers and Solutions for Nanocrystalline Transformers
The primary challenge for adopting nanocrystalline transformers is their higher cost compared to traditional core materials. However, ongoing research aims to reduce manufacturing costs and improve scalability. As a proactive supplier, we are dedicated to overcoming these barriers, ensuring our customers receive cutting-edge, economical solutions for their power management needs.
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