Factory Engineered Core Of The Transformer

Short Description:

Our factory produces advanced Core Of The Transformer with high performance for various industrial applications.

Product Detail

Product Main Parameters

ParameterPerformance
Material CompositionFeCuNbSiB
Thickness (um)28~35
Saturation induction Bs (T)1.25
Curie temperature (oC)570
Hardness Hv880
Crystalline temperature Tc (oC)500
Saturation magnetostriction2×10-6
Initial permeability μi≥80000
Maximum permeability μm≥500000
Density (g/cm³)7.2
Electrical resistivity (μΩ.cm)130
Lamination factor≥0.8
Operating Temperature Range-50~120℃

Common Product Specifications

ModelDimensions (OD*ID*H)WeightPermeability (μ at 10KHz)
JJ-1005-W01W9.8*6.5*4.52.6≤127000
JJ-1205-W01W12*8*4.53.1≤139000
JJ-1305-W01W12.5*10*53.5≤81500

Product Manufacturing Process

The manufacturing process of high-performance transformer cores is rooted in advanced materials science, emphasizing the properties of nanocrystalline ribbons, which provide exceptional magnetic characteristics. As described in authoritative sources, the process involves precise control over the composition and thermal treatment to achieve the desired microstructure, ensuring high permeability and low coercive force. The essential steps include melting and rapid solidification to form thin ribbons, followed by annealing and cutting into specified shapes. This meticulous process aligns with findings in materials science research, confirming the superior performance of nanocrystalline cores in reducing energy loss and enhancing efficiency.


Product Application Scenarios

Incorporating transformer cores made from nanocrystalline materials significantly impacts various high-frequency applications. Authoritative research highlights their usage in areas needing compact, efficient components, such as telecommunications, medical equipment power supplies, and electric vehicle chargers. The core's high Bs and low core loss characteristics support miniaturization without compromising functionality. By maintaining stable operation over a wide temperature range, these cores ensure reliability in demanding environments, proving invaluable in renewable energy systems like solar inverters and in transportation infrastructure, such as rail power supplies, as demonstrated in recent studies on energy-efficient technologies.


Product After-Sales Service

  • Comprehensive technical support for installation and integration.
  • Warranty covering manufacturing defects.
  • Regular updates on product enhancements and innovations.

Product Transportation

Ensuring safe and efficient delivery, we use robust packaging designed to protect against physical damage and environmental conditions during transit. Our logistics partners are selected for their reliability and efficiency.


Product Advantages

  • High efficiency and low energy loss due to advanced materials.
  • Enhanced durability across a wide range of temperatures.
  • Reduced weight and volume for ease of integration.

Product FAQ

  • Q: What makes your transformer cores unique? A: Our factory specializes in producing transformer cores with nanocrystalline materials, providing superior magnetic properties, efficiency, and reliability.
  • Q: Can these cores operate under extreme temperatures? A: Yes, our transformer cores perform reliably in temperatures ranging from -50℃ to 120℃, ensuring stability in various conditions.
  • Q: How does your factory ensure product quality? A: Quality is maintained through rigorous testing at every manufacturing stage, aligning with industry standards to ensure each core meets specifications.
  • Q: What are the applications of your transformer cores? A: They are used in high-frequency technologies such as medical equipment, solar inverters, and electric vehicle chargers.
  • Q: How does the core minimize energy loss? A: The nanocrystalline design offers low core loss, significantly reducing heat generation and boosting efficiency.
  • Q: Do you offer customization options? A: Yes, our factory provides custom designs to fit specific application requirements, supported by our technical team.
  • Q: What technical support services do you provide? A: We offer comprehensive support, including installation guidance and troubleshooting assistance, backed by our expert engineers.
  • Q: How is after-sales service handled? A: It includes warranties, technical consultations, and updates on product improvements, ensuring customer satisfaction.
  • Q: What are the delivery options? A: We coordinate with reliable logistics partners to provide swift and safe delivery worldwide, tailored to destination-specific needs.
  • Q: Are your products environmentally friendly? A: Yes, our cores are designed to be energy-efficient and manufactured with processes that minimize environmental impact.

Product Hot Topics

  • Revolutionizing Power Technology with Core Factory Innovations: The factory's state-of-the-art approach in developing transformer cores is setting new standards in energy efficiency and reliability. By integrating advanced materials and manufacturing techniques, these cores offer unprecedented performance in high-demand applications.
  • Core Of The Transformer: Impact on Renewable Energy: As the renewable energy sector grows, our factory's transformer cores play a crucial role in optimizing power conversion efficiency in solar and wind applications. Their reliability ensures stable energy supply and aligns with global sustainability goals.
  • Driving the Future of Electric Vehicles with Core Technology: Our factory's transformer cores are pivotal in enhancing the performance of electric vehicle chargers. By reducing losses and improving power density, these cores contribute significantly to EV infrastructure advancements.
  • Enabling Smart Grids with Transformer Core Innovation: The future of smart grids relies heavily on effective power management solutions. Our factory-engineered cores provide the backbone for intelligent power distribution, ensuring consistency and efficiency.
  • Advancing Medical Technology with Precision Engineered Cores: High-performance transformer cores from our factory are integral to powering advanced medical equipment, ensuring operational accuracy and reliability that healthcare providers depend on.
  • Quality Assurance in Transformer Core Manufacturing: At our factory, stringent quality controls and advanced testing protocols ensure each core meets the highest performance standards, reinforcing trust and reliability in our products.
  • Research and Development at the Core of Innovation: Ongoing research at our factory focuses on pushing the boundaries of what our transformer cores can achieve, ensuring we remain at the technological forefront.
  • Environmental Impact Reduction through Advanced Core Technology: Our factory is committed to reducing environmental impact by optimizing production processes and creating energy-efficient products that support global eco-friendly initiatives.
  • Customization: Meeting Diverse Industry Needs: Offering bespoke solutions, our factory caters to specific industry requirements, ensuring our transformer cores provide the best fit and performance for diverse applications.
  • Logistics and Delivery: Ensuring Seamless Product Integration: The factory's logistics strategy is designed to deliver our cores efficiently and safely worldwide, ensuring they arrive ready for seamless integration into your systems.

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